Reduced-profile slide and lock stent

• US 9,408,732 B2
• Filed: 03/11/2014
• Issued: 08/09/2016
• Est. Priority Date: 03/14/2013
• Status: Expired due to Fees

• Current Assignee: REVA Medical Inc.
• Original Assignee: REVA Medical Inc.
• Inventors: Weier, Keith, Howard, Steven C.
• Primary Examiner(s): Sharma, Yashita
• Assistant Examiner(s): Schute, Wade P
• Application Number:
  US14/204,094
• Publication Number:
  US 20140277375A1
• Time in Patent Office: 882 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/93 circumferentially expandable by using ratcheting locks
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0054 V-shaped

Abstract

An expandable slide and lock stent comprises a tubular member that can be expanded from a collapsed state to an expanded state. The tubular member can comprise a reversing helical backbone and at least one rail member extending from the helical backbone in a circumferential direction. The backbone can have at least one engagement element that can be configured to receive a rail member to form the tubular member. In some embodiments, the reversing helical backbone can comprise a plurality of discrete segments having a variable profile and/or wave form. A plurality of regions of each backbone may have a recessed or “nesting” profile providing for a smaller overall stent profile in a compacted configuration, and improved stent retention as mounted on a balloon catheter.

Claims

1. An expandable slide and lock stent, the stent comprising a tubular member having circumferential and longitudinal axes, the stent comprising:

a first backbone;

a second backbone;

a third backbone;

each of the first, second, and third backbones extending along at least a portion of the circumferential and the longitudinal axes, and each comprising;

an open bond slot in a first portion of the respective backbone;

a closed pass-through slot in a second portion of the respective backbone; and

a recessed nesting area in a third portion of the respective backbone;

the first portion being radially thinner than the second portion and being radially thinner than the third portion; and

the third portion being radially thinner than the second portion;

a rail member extending along at least a portion of the circumferential axis, the rail member comprising proximal and distal ends, wherein;

the proximal end of the rail member is coupled to the first backbone at the open bond slot of the first backbone;

the distal end of the rail member extends from the first backbone in a circumferential direction through the closed pass-through slot of the second backbone; and

the rail member being slidably interfaced with the recessed nesting area of the third backbone;

wherein the rail member is configured to provide one-way movement of the second and third backbones away from the first backbone such that the tubular member can be expanded between a collapsed diameter and an expanded diameter.

2. The expandable stent of claim 1, further comprising a second rail member defining proximal and distal ends, the proximal end of the rail member being coupled to the second backbone at the open bond slot, the distal end of the rail member extending from the second backbone in the circumferential direction through the closed pass-through slot of the third backbone, the rail member slidably interfaced with a recessed nesting area of a fourth backbone circumferentially adjacent to the third backbone.

3. The expandable stent of claim 1, wherein the rail member is slidably interfaced with the recessed nesting area of the third backbone and is the radially thickest portion of the expandable stent.

4. The expandable stent of claim 3, wherein radially thickest portion of the expandable stent is 325 microns or less.

5. The slide and lock stent of claim 1, wherein the open bond slot, closed pass-through slot, and recessed nesting area form a generally stair-shape structure along the longitudinal axis of the backbones.

6. The slide and lock stent of claim 1, wherein the open bond slot comprises two generally perpendicular walls attached to a base, wherein a surface opposite of the base is open and configured to receive the rail member.

7. The slide and lock stent of claim 1, wherein the closed bond slot comprises two generally perpendicular walls attached to a base and a top, wherein the rail member is configured to insert into the closed bond slot through an opening orthogonal to the walls, base, and top.

8. The slide and lock stent of claim 1, wherein the recessed nesting area comprises a bottom surface and a wall generally perpendicular to the bottom surface, the recessed nesting area configured to slidably interface with the rail member.

9. An expandable slide and lock stent, the stent comprising a tubular member having circumferential and longitudinal axes, the stent comprising:

a first backbone and a second backbone, the first and second backbones extending along at least a portion of the circumferential axis and along the longitudinal axis, the first and second backbones each having;

a first portion;

a second portion; and

a third portion;

wherein each of the portions has a different radial thickness, the first portion being thicker than the second portion, and the second portion being thicker than the third portion; and

wherein the second portion is located longitudinally between the first and third portions on the backbones;

a rail member defining proximal and distal ends, the proximal end of the rail member being coupled to the first backbone at the first portion, the distal end of the rail member extending from the first backbone in a circumferential direction, the rail member configured to engage with an engagement element in the third portion of the second backbone;

wherein the rail member is configured to provide one-way movement of the second backbone away from the first backbone such that the tubular member can be expanded between a collapsed diameter and an expanded diameter.

10. The slide and lock stent of claim 9, wherein the third portion is a closed slot.

11. The slide and lock stent of claim 9, wherein the first portion is an open slot.

12. The slide and lock stent of claim 9, wherein the second portion is a recessed nesting area.

13. The slide and lock stent of claim 11, wherein the open slot of the first portion is formed by the second portion longitudinally adjacent to the first portion on one side and the third portion longitudinally adjacent on the other side.

14. The slide and lock stent of claim 9, wherein the first and second backbones each comprise a plurality of first, second, and third portions.

15. The slide and lock stent of claim 9, wherein the stent further comprises a third backbone, the third backbone extending along the longitudinal axis.

16. The slide and lock stent of claim 15, wherein the third backbone has a first, second, and third portion, wherein the rail member is slidably interfaced with the second portion of the third backbone.

17. The slide and lock stent of claim 16, wherein the rail member is at least partially bent to slidably interface with the second portion of the third backbone.

18. The slide and lock stent of claim 9, wherein the first, second, and third portions form a generally stair-shape structure along the longitudinal axis of the backbones.

19. The slide and lock stent of claim 9, wherein the rail member has a generally u-shape, and ends of the u-shape are attached to first portions of the first backbone.

20. The slide and lock stent of claim 9, wherein the stent has an average radial thickness of 325 microns or less.