Systems and methods for making and using connector assembly retainers for electrical stimulation systems

• US 9,409,032 B2
• Filed: 08/29/2011
• Issued: 08/09/2016
• Est. Priority Date: 08/31/2010
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Brase, Randall L., Furgang, Roger Evan, Tong, Robert R.
• Primary Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US13/220,332
• Publication Number:
  US 20120053646A1
• Time in Patent Office: 1,807 Days
• Field of Search: 607 36- 38
• US Class Current: 1/1
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A control module for providing electrical stimulation of patient tissue includes a header disposed over an electrical interface. A connector assembly retainer is disposed in the header and coupled to the electrical interface. The connector assembly retainer includes a plurality of channels and a plurality of apertures defined at one end of the connector assembly retainer. Each of a plurality of connector assemblies is disposed in a different one of the plurality of channels of the connector assembly retainer. Each of the plurality of connector assemblies is configured and arranged for receiving a portion of a lead or lead extension and coupling the lead or lead extension to the electronic subassembly.

Claims

1. A control module for providing electrical stimulation of patient tissue, the control module comprising:

a control module housing having an outer surface;

an electronic subassembly disposed in the control module housing;

an electrical interface disposed along the outer surface of the control module housing, the electrical interface coupled to the electronic subassembly;

a header disposed along the outer surface of the control module housing over the electrical interface, wherein the header defines a plurality of ports;

a connector assembly retainer disposed in the header and coupled to the electrical interface, the connector assembly retainer having a first end, a second end, and a longitudinal axis, the connector assembly retainer comprising

a plurality of channels each extending along the longitudinal axis of the connector assembly retainer, and

a plurality of apertures defined at the second end of the connector assembly retainer such that each of the plurality of apertures is aligned axially with a different one of the plurality of channels,

wherein each of the plurality of ports defined in the header is aligned with a different one of the plurality of apertures defined at the second end of the connector assembly retainer; and

a plurality of connector assemblies each configured and arranged for receiving a lead or lead extension, each of the plurality of connector assemblies releasably disposed in a different one of the plurality of channels of the connector assembly retainer, each of the plurality of connector assemblies comprising

a connector housing defining a port at one end of the connector assembly, the port configured and arranged for receiving a portion of the lead or lead extension,

a plurality of spaced-apart connector contacts permanently disposed in the port defined by the connector housing, the plurality of connector contacts each coupled to the electronic subassembly, wherein the plurality of connector contacts are configured and arranged to couple to terminals disposed on the lead or lead extension, and

at least one solid, electrically-nonconductive spacer disposed between adjacent connector contacts of the plurality of connector contacts.

2. The control module of claim 1, wherein the connector assembly retainer is affixed to the outer surface of the control module housing.

3. The control module of claim 1, wherein the connector assembly retainer further comprises an end stop disposed at a first end of at least one of the plurality of channels.

4. The control module of claim 1 wherein the connector assembly retainer further comprises a plurality of retention features, each of the plurality of retention features configured and arranged to retain one of the plurality of connector assemblies in one of the plurality of channels.

5. The control module of claim 4, wherein at least one of the plurality of retention features comprises at least one of a projection or an enhanced wall feature disposed along at least one of the plurality of channels.

6. The control module of claim 1, wherein the connector assembly retainer further comprises a partition separating at least one of the plurality of channels from at least one other channel of the plurality of channels.

7. The control module of claim 1, wherein at least one of the plurality of connector assemblies comprises a retaining element for retaining leads or lead extensions within the at least one of the plurality of connector assemblies.

8. The control module of claim 7, wherein at least one of the plurality of channels defines a pocket configured and arranged to receive the retaining element disposed on at least one of the plurality of connector assemblies.

9. The control module of claim 1, wherein at least one of the plurality of connector assemblies is releasahly disposed on the connector assembly retainer via a snap connection.

10. The control module of claim 1, wherein at least one of the plurality of connector assemblies is reieasabiy disposed on the connector assembly retainer via an interference fit.

11. The control module of claim 1, wherein the connector assembly retainer comprises two channels.

12. The control module of claim 1, wherein the connector assembly retainer comprises three channels.

13. The control module of claim 1, wherein the connector assembly retainer comprises four channels.

14. The control module of claim 1, wherein the control module further comprises a plurality of control module conductors, each of the plurality of control module conductors electrically coupling the electronic subassembly to a different one of the plurality of spaced-apart connector contacts disposed in the plurality of connector assemblies.

15. The control module of claim 1, wherein the at least one solid, electrically-nonconductive spacer is disposed entirely in the connector housing port between adjacent connector contacts of the plurality of connector contacts.

16. An electrical stimulation system for providing electrical stimulation of patient tissue, the electrical stimulation system comprising:

the control module of claim 1; and

at least one lead body, each of the at least one lead body configured and arranged for insertion into a different one of the plurality of connector assemblies of the control module, each of the at least one lead body having a distal end and a proximal curl, the at least one lead body comprising

a plurality of electrodes disposed at the distal end of the at least one lead body,

a plurality of terminals disposed at the proximal end of the at least one lead body, and

a plurality of conductive wires electrically coupling each of the electrodes to at least one of the plurality of terminals.

18. The electrical stimulation system of claim 16, wherein the connector assembly retainer comprises at least two channels.

19. The electrical stimulation system of claim 16, wherein the connector assembly retainer further comprises at least one retention feature configured and arranged to retain at least one of the plurality of connector assemblies in at least one of the plurality of channels.

20. An electrical stimulation system for providing electrical stimulation of patient tissue, the electrical stimulation system comprising:

the control module of claim 1;

at least one lead extension, each of the at least one lead extension configured and arranged for insertion into a different one of the plurality of connector assemblies of the control module, the at least one lead extension having a distal end and a proximal end, the at least one lead extension comprising a lead extension connector assembly disposed at the distal end of the at least one lead extension and a plurality of lead extension terminals disposed at the proximal end of the at least one lead extension, wherein the lead extension connector assembly comprises a plurality of lead extension connector contacts electrically coupled to the plurality of lead extension terminals; and

at least one lead body, the at least one lead body configured and arranged for insertion into the lead extension connector assembly, each of the at least one lead body having a distal end and a proximal end, the at least one lead body comprising

a plurality of electrodes disposed at the distal end of the at least one lead body,

a plurality of terminals disposed at the proximal end of the at least one lead body, and

a plurality of conductive wires electrically coupling each of the electrodes to at least one of the plurality of terminals.

17. The electrical stimulation system of 16, wherein the number of connector assemblies is equal to the number of lead bodies.