Automated mobile boom system for crawling robots

• US 9,410,659 B2
• Filed: 02/10/2014
• Issued: 08/09/2016
• Est. Priority Date: 02/10/2014
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Troy, James J., Lea, Scott W., Georgeson, Gary E., Nelson, Karl Edward, Wright, Daniel James
• Primary Examiner(s): Jen, Ian
• Application Number:
  US14/176,169
• Publication Number:
  US 20150226369A1
• Time in Patent Office: 911 Days
• US Class Current: 1/1
• CPC Class Codes: B66C 13/48 Automatic control of crane drives for producing a single or repeated working cycle; Programme control
• CPC Class Codes: B66C 23/72 Counterweights or supports for balancing lifting couples
• CPC Class Codes: F16M 11/18 with mechanism for moving the apparatus relatively to the stand
• CPC Class Codes: F16M 11/24 changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each otherF16M11/42 takes precedence
• CPC Class Codes: F16M 11/42 with arrangement for propelling the support stands on wheels
• CPC Class Codes: G01N 29/225 Supports, positioning or alignment in moving situation
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material
• CPC Class Codes: G01N 29/28 providing acoustic coupling , e.g. water impedance matching G10K11/02
• CPC Class Codes: G05D 1/0276 using signals provided by a source external to the vehicle involving a plurality of vehicles G05D1/0287; automatically controlling vehicle speed responsive to externally generated signals B60K31/0058
• CPC Class Codes: Y10S 901/01 Mobile robot

Abstract

A system comprising a multi-functional boom subsystem integrated with a holonomic-motion boom base platform. The boom base platform may comprise: Mecanum wheels with independently controlled motors; a pair of sub-platforms coupled by a roll-axis pivot to maintain four-wheel contact with the ground surface; and twist reduction mechanisms to minimize any yaw-axis twisting torque exerted on the roll-axis pivot. A computer with motion control software may be embedded on the boom base platform. The motion control function can be integrated with a real-time tracking system. The motion control computer may have multiple platform motion control modes: (1) a path following mode in which the boom base platform matches the motion path of the surface crawler (i.e., integration with crawler control); (2) a reactive mode in which the boom base platform moves based on the pan and tilt angles of the boom arm; and (3) a collision avoidance mode using sensors distributed around the perimeter of the boom base platform to detect obstacles.

Claims

1. A mobile boom system comprising:

a mobile boom base platform;

a rotary mast carried by said boom base platform and rotatable relative to said boom base platform about a pan axis;

a gimbal comprising a first portion attached to said rotary mast and a second portion rotatable relative to said rotary mast about a tilt axis;

a boom arm having first and second ends and an intermediate portion coupled to said gimbal, said boom arm having a hollow center;

a tilt angle sensor for detecting a tilt angle of the boom arm;

at least one counterweight supported on a portion of said boom arm disposed between said intermediate portion and said first end;

a counterweight positioning subsystem for changing a position of said at least one counterweight relative to said gimbal; and

a computer system programmed to receive tilt angle data from said tilt angle sensor and send control signals to said counterweight positioning subsystem for controlling the position of the at least one counterweight as a function of at least said tilt angle data.

2. The system as recited in claim 1, further comprising:

a pay-out/take-up subsystem disposed near said first end of said boom arm; and

a cable extending from said pay-out/take-up subsystem through said hollow center of said boom arm,

wherein said computer system is further programmed to control pay-out and take-up of said cable as a function of said tilt angle data.

3. The system as recited in claim 2, wherein said pay-out/take-up subsystem comprises a pair of pinch rollers and a cable drive motor coupled to one of said pinch rollers for driving rotation of said pinch rollers.

4. The system as recited in claim 1, wherein said counterweight positioning system comprises a carriage that supports said at least one counterweight, a lead screw coupled to said carriage, and a lead screw drive motor coupled to said lead screw.

5. The system as recited in claim 1, further comprising an electrically controlled boom arm fall arrest mechanism having first and second ends respectively coupled to said boom arm and said rotary mast.

6. The system as recited in claim 5, wherein said boom arm fall arrest mechanism comprises a cylinder which resists retraction when filled with fluid.

7. The system as recited in claim 5, wherein said computer system is further programmed to monitor the output of said tilt angle sensor and issue a fall arrest trigger signal to said boom arm fall arrest mechanism in response to a rate of rotation of the boom arm about said tilt axis exceeding a specified threshold.

8. The system as recited in claim 1, wherein said boom arm comprises one or more hollow sections which are removable for adjusting a length of the boom arm.

9. The system as recited in claim 1, wherein said rotary mast comprises one or more sections which are removable for adjusting a height of the boom arm.

10. The system as recited in claim 1, wherein said boom base platform comprises:

first and second sub-platforms;

first and second rolling elements rotatably coupled to said first sub-platform;

third and fourth rolling elements rotatably coupled to said second sub-platform; and

a roll-axis pivot rod comprising first and second portions respectively coupled to said first and second sub-platforms,

wherein at least one of said first and second sub-platforms is rotatably coupled to said roll-axis pivot rod.

11. The system as recited in claim 10, wherein said first through fourth rolling elements comprise first through fourth wheels respectively, further comprising first through fourth motors for respectively driving rotation of said first through fourth wheels.

12. The system as recited in claim 2, further comprising a robotic crawler attached to a distal end of said cable, said computer system being further programmed to control movement of said robotic crawler on a surface by means of signals communicated to said robotic crawler via said cable.