Methods and apparatus for fluid flow measurement

• US 9,410,833 B1
• Filed: 04/05/2016
• Issued: 08/09/2016
• Est. Priority Date: 03/18/2011
• Status: Active Grant

• Current Assignee: Streamlabs, Inc.
• Original Assignee: Soneter, Inc.
• Inventors: Leaders, Jeffrey L., Dugger, Jeffery
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Woodward, Nathaniel T
• Application Number:
  US15/091,130
• Publication Number:
  US 20160216141A1
• Time in Patent Office: 126 Days
• Field of Search: 738/612.8, 738/610.6, 348/588
• US Class Current: 1/1
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/661 using light
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/663 by measuring Doppler frequency shift
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 15/063 using electrical means
• CPC Class Codes: G01F 15/066 involving magnetic transmission devices
• CPC Class Codes: G16Z 99/00 Subject matter not provided for in other main groups of this subclass
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A fluid flow meter estimates the velocity of water or another fluid flowing through pipe by comparing measurements of the water velocity to one or more pre-determined templates. The fluid flow meter may collect measurement signals from one or more flow sensors, estimate the fluid velocity or flow rate by comparing the measurement signals to the template, and either store the comparison results in local memory, transmit the results to a remote memory or server, or both. In some embodiments, the fluid flow meter transmits the results to a server via a wireless interface. The transducers and processing system can be powered by a battery, a power line, or, for manifolds installed outdoors, a solar cell. Example transducers and processing systems may also have a passive wake-up feature for power reduction; that is, they may only draw power when water or another fluid flows through the pipe.

Claims

1. A fluid flow meter comprising:

a sensor to detect an ultrasonic signal indicative of a velocity of a fluid flowing through a lumen and to provide a measurement signal indicative of the velocity based on the ultrasonic signal;

a memory to store a plurality of templates, each template corresponding to a different possible velocity of the fluid compared to other templates and having a wave shape substantially matching a wave shape of the ultrasonic signal, wherein the templates are filtered to match a distortion associated with the ultrasonic signal caused by at least one of the lumen and the fluid; and

a processor, communicatively coupled to the sensor and to the memory, to compute cross-correlation values for the measurement signal with each of the templates and to determine an estimated velocity of the fluid based on the cross-correlation values.

2. The fluid flow meter of claim 1 wherein the sensor comprises:

(i) a first transducer to transmit the ultrasonic signal through the fluid flowing through the lumen;

(ii) a second transducer to receive a reflected, scattered, or transmitted copy of the ultrasonic signal; and

(iii) a front end circuit to produce the measurement signal from the reflected, scattered, or transmitted copy of the ultrasonic signal.

3. The fluid flow meter of claim 2 wherein:

the ultrasonic signal is a first ultrasonic signal and the measurement signal is a first measurement signal,

the second transducer is further configured to transmit a second ultrasonic signal through the fluid flowing through the lumen,

the first transducer is configured to receive a reflected, scattered, or transmitted copy of the second ultrasonic signal,

the front end circuit is further configured to produce a second measurement signal based on the reflected, scattered, or transmitted copy of the second ultrasonic signal, and

the processor is configured to compute cross-correlation values for the first and second measurement signals with each of the templates and to determine an estimated velocity of the fluid based on the cross-correlation values for the first and second measurement signals with each of the templates.

4. The fluid flow meter of claim 1 wherein the templates are produced at a first sampling frequency and stored in the memory at a second sampling frequency lower than the first sampling frequency.

5. The fluid flow meter of claim 1 wherein the processor is further configured to interpolate at least one of the measurement signal and the templates.

6. The fluid flow meter of claim 1 wherein the processor is further configured to add a first random waveform to the measurement signal and a second random waveform to the templates.

7. The fluid flow meter of claim 1 further comprising:

a fixation device to secure the sensor to a vessel that defines the lumen.

8. The fluid flow meter of claim 1 further comprising:

a manifold defining the lumen, the manifold comprising;

an inlet to channel the fluid into the lumen; and

one or more outlets to channel the fluid out of the lumen,

wherein the processor is configured to determine an estimate of the velocity of the fluid flowing into or out of the lumen.

9. The fluid flow meter of claim 1 further comprising:

a communications interface, communicatively coupled to the processor, to transmit a representation of the estimated velocity or the measurement signal to a server.

10. A method of estimating a velocity of a fluid flowing through a lumen, the method comprising:

(a) acquiring based on a received ultrasonic signal a measurement signal indicative of the velocity of the fluid flowing through the lumen;

(b) computing cross-correlation values for the measurement signal with each of a plurality of templates, each template corresponding to a different possible velocity of the fluid compared to other templates and having a wave shape substantially matching a wave shape of the received ultrasonic signal, wherein the templates are filtered to match a distortion associated with the ultrasonic signal caused by at least one of the lumen and the fluid; and

(c) determining an estimated velocity of the fluid based on the cross-correlation values.

11. The method of claim 10 wherein (a) comprises:

(i) transmitting an ultrasonic signal through the fluid flowing through the lumen;

(ii) receiving a reflected, scattered, or transmitted copy of the ultrasonic signal; and

(iii) producing the measurement signal from the reflected, scattered, or transmitted copy of the ultrasonic signal.

12. The method of claim 10 wherein (a) comprises:

(i) transmitting a first ultrasonic signal in a first direction through the fluid flowing through the lumen;

(ii) receiving a reflected, scattered, or transmitted copy of the first ultrasonic signal;

(iii) transmitting a second ultrasonic signal in a second direction through the fluid;

(iv) receiving a reflected, scattered, or transmitted copy of the second ultrasonic signal; and

(v) producing a first measurement signal based on the reflected, scattered, or transmitted copy of the first ultrasonic signal and a second measurement signal based on the reflected, scattered, or transmitted-copy of the second ultrasonic signal,

and wherein (c) includes computing cross-correlation values for the first and second measurement signals with each of the templates and determining an estimated velocity of the fluid based on the cross-correlation values for the first and second measurement signals with each of the templates.

13. The method of claim 10 further comprising, before (b):

generating the templates at a first sampling frequency; and

sampling the templates at a second sampling frequency lower than the first sampling frequency.

14. The method of claim 10 further comprising, before (b):

adding a first random waveform to the measurement signal; and

adding a second random waveform to the templates.

15. The method of claim 10 wherein (b) comprises:

interpolating at least one of the measurement signal and the templates.

16. The method of claim 10 further comprising:

transmitting a representation of the estimated velocity or the measurement signal to a server.

17. A method of installing a fluid flow meter, the fluid flow meter comprising a sensor to detect an ultrasonic signal indicative of a velocity of a fluid flowing through a lumen and to provide a measurement signal indicative of the velocity based on the ultrasonic signal, a memory to store a plurality of templates, each template corresponding to a different possible velocity of the fluid compared to other templates and having a wave shape substantially matching a wave shape of the ultrasonic signal, wherein the templates are filtered to match a distortion associated with the ultrasonic signal caused by at least one of the lumen and the fluid, and a processor, communicatively coupled to the sensor and to the memory, to compute cross-correlation values for the measurement signal with each of the templates and to estimate the velocity based on the cross-correlation values, the method comprising:

securing the fluid flow meter to an exterior of a structure that defines the lumen.

18. The method of claim 17 further comprising:

setting the velocity to a known value;

generating an estimated velocity with the fluid flow meter; and

calibrating the fluid flow meter based on the known value and the estimated velocity.

19. The method of claim 18 further comprising:

generating an estimated diameter of the lumen based on the known value and the estimated velocity.

20. The method of claim 19 further comprising:

verifying the diameter of the lumen based on the estimated diameter and a description of the lumen or the structure.