Battery module of improved stability

• US 9,413,038 B2
• Filed: 01/22/2014
• Issued: 08/09/2016
• Est. Priority Date: 08/01/2011
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Kim, SeongTae, Kim, Tae Hyuck, Roh, Tae Hwan, Choi, Jun Seok, Lee, Jin Kyu, Shin, Yong Shik, Kang, DalMo
• Primary Examiner(s): Fraser, Stewart
• Assistant Examiner(s): GODO, OLATUNJI A
• Application Number:
  US14/161,400
• Publication Number:
  US 20140134462A1
• Time in Patent Office: 930 Days
• US Class Current: 1/1
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2270/145 Structure borne vibrations
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/14 Preventing excessive discharging
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B60L 58/27 by heating
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2200/103 Fuse
• CPC Class Codes: H01M 50/503 characterised by the shape of the interconnectors
• CPC Class Codes: H01M 50/548 on opposite sides of the cell
• CPC Class Codes: H01M 50/553 Terminals adapted for prismatic, pouch or rectangular cells
• CPC Class Codes: H01M 50/569 Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries

Abstract

Disclosed herein is a battery module having a plurality of battery cells electrically connected to each other, the battery module including a voltage sensing unit including voltage sensing terminals electrically connected to electrode terminal connection portions of the battery cells and a conduction part connected to the voltage sensing terminals to transmit voltages detected by the voltage sensing terminals to a module control unit and a signal cutoff unit located between the voltage sensing terminals and the conduction part to interrupt transmission of the detected voltages when a short circuit occurs in the conduction part.

Claims

1. A battery module having a plurality of battery cells electrically connected to each other, the battery module comprising:

a voltage sensing unit comprising voltage sensing terminals electrically connected to electrode terminal connection portions of the battery cells and a conduction part connected to the voltage sensing terminals to transmit voltages detected by the voltage sensing terminals to a module control unit;

a signal cutoff unit located between the voltage sensing terminals and the conduction part to interrupt transmission of the detected voltages when a short circuit occurs in the conduction part;

a cell unit stack comprising two or more hexahedral cell units electrically connected to each other in a stacked state; and

a module case, the cell unit stack mounted on a side of the module case,

wherein the module case comprises an upper case and a lower case, which are coupled each other by vertical assembly,

wherein the voltage sensing unit comprises sensing unit frames mounted at a front and a rear of the lower case,

wherein the voltage sensing terminals are inserted into the sensing unit frames, and

wherein the conduction part is connected between the voltage sensing terminals.

2. The battery module according to claim 1, wherein each of the voltage sensing terminals is configured to have a receptacle structure.

3. The battery module according to claim 1, wherein the conduction part is configured to have a wire harness structure.

4. The battery module according to claim 3, wherein the wire harness is configured to have a structure in which one insulative member surrounds nine wires.

5. The battery module according to claim 1, wherein the module control unit controls operation of the battery module based on voltage signals detected by the voltage sensing terminals.

6. The battery module according to claim 5, wherein the module control unit is a battery management system (BMS).

7. The battery module according to claim 1, wherein the signal cutoff unit is mounted at a front or a rear of the module case.

8. The battery module according to claim 1, wherein the signal cutoff unit comprises a fuse box having fuses mounted therein.

9. The battery module according to claim 8, wherein the fuse box comprises a circuit board, at which the fuses are mounted, and a cover covering the circuit board to protect the circuit board.

10. The battery module according to claim 8, wherein the fuses are mounted on the circuit board by soldering.

11. The battery module according to claim 8, wherein the fuses are mounted on the circuit board in the shape of a receptacle terminal each.

12. The battery module according to claim 1, wherein each of the battery cells has electrode terminals formed at an upper end and a lower end thereof.

13. The battery module according to claim 1, wherein the lower case is provided inside the front and the rear thereof with fixing grooves, into which the electrical connection portions of the battery cells are inserted and mounted.

14. The battery module according to claim 1, wherein the lower case is provided at the front thereof with a pair of slits, through which outermost electrode terminals of the unit cell stack are inserted.

15. The battery module according to claim 14, wherein the outermost electrode terminals are bent to contact bus bars disposed at the rear of the lower case after the outermost electrode terminals are inserted through the slits.

16. The battery module according to claim 15, wherein upper ends of the bus bars are formed in the shape of intended holes, through which external input and output terminals provided at a rear of the upper case are introduced when the upper case and the lower case are coupled to each other.

17. The battery module according to claim 1, wherein the lower case is provided at a lower end of the front and/or the rear thereof with a fastening part, which protrudes from the lower case to fix the lower case to an external device, a through hole being formed at a middle part of the fastening part.

18. A battery pack of high output and large capacity configured to have a structure comprising two or more battery modules according to claim 1 based on output and capacity.

19. An electric vehicle or a hybrid electric vehicle comprising the battery pack according to claim 18 as a power source.

20. A hybrid electric vehicle comprising the battery pack according to claim 18 as a power source, wherein the hybrid electric vehicle is a plug-in hybrid electric vehicle.