Battery pack

• US 9,413,045 B2
• Filed: 07/29/2014
• Issued: 08/09/2016
• Est. Priority Date: 07/29/2013
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Inoue, Yoshimitsu
• Primary Examiner(s): Barcena, Carlos
• Application Number:
  US14/445,225
• Publication Number:
  US 20150030890A1
• Time in Patent Office: 742 Days
• US Class Current: 1/1
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6565 with recirculation or U-turn in the flow path, i.e. back and forth
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: H01M 50/358 External gas exhaust passages located on the battery cover or case
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery pack includes battery stacks each formed of battery cells stacked on one another and bus bars disposed at a first end side of the battery stack for connection between electrode terminals of the battery cells, a battery pack case housing the battery stacks, a fan device disposed inside the battery pack case for circulating fluid within the battery pack case and a spacer disposed between respective adjacent battery cells to guide the fluid to flow in a direction from the first end side to a second end side opposite to the first end side along lateral sides of the battery cells. Each of the battery cells includes a battery cell case as an outer shell thereof that includes an exposed portion having a predetermined exposed length by which the battery cell case projects from an end at the first end side of the spacer.

Claims

1. A battery pack comprising:

battery stacks each formed of battery cells stacked on one another and bus bars disposed at a first end side of the battery stack for connection between electrode terminals of the battery cells;

a battery pack case housing the battery stacks;

a fan device disposed inside the battery pack case for circulating fluid within the battery pack case;

a communicating passage closed at one end and connected to an inlet of the fan device, the communicating passage being configured to enable the fluid that passes through each of the battery stacks to flow directly into the fan device; and

a spacer disposed between respective adjacent battery cells to guide the fluid blown from the fan device to flow in a direction from the first end side to a second end side opposite to the first end side along lateral sides of the battery cells, wherein

each of the battery cells includes a battery cell case as an outer shell thereof that includes an exposed portion having a predetermined exposed length by which the battery cell case projects from an end at the first end side of the spacer.

2. The battery pack according to claim 1, further comprising a single-side mounted component provided for each of the battery stacks, the single-side mounted component including at least one of a control circuit provided for each of the battery cells and a duct for discharging gas emitted from the battery cells, the exposed portion being located between the single-side mounted component and the spacer.

3. The battery pack according to claim 1, wherein the spacer is disposed so as to be in contact with the adjacent battery cells so that the adjacent battery cells are cooled by the fluid passing through the spacer.

4. The battery pack according to claim 1, wherein the battery pack case houses the battery stacks in a sealed state.

5. The battery pack according to claim 1, wherein

the battery stacks are arranged in a row, and

the exposed length of the exposed portion is different for each battery stack.

6. The battery pack according to claim 1, wherein the spacers are disposed separately from one another so as to face the lateral sides of the battery stacks, respectively.

7. The battery pack according to claim 1, wherein each of the spacers includes a lateral part disposed facing the lateral side of the cell battery and a connecting part for connection with the lateral parts of other spacers.

8. The battery pack according to claim 1, wherein each of the spacers is formed with comb-shaped projections, and the battery pack is configured so that the fluid blown from the fan device flows into the inlet of the fan device by way of the exposed portions and gaps formed by the comb-shaped projections.

9. The battery pack according to claim 1, wherein the exposed length is between 10% and 70% of a length between one end at the first end side and the other end at the second end side of the battery cell case.

10. The battery pack according to claim 1, wherein the exposed length is between 20% and 60% of a length between one end at the first end side and the other end at the second end side of the battery cell case.

11. A battery pack comprising:

battery stacks each formed of battery cells stacked on one another and bus bars disposed at a first end side of the battery stack for connection between electrode terminals of the battery cells;

a battery pack case housing the battery stacks;

a fan device disposed inside the battery pack case for circulating fluid within the battery pack case; and

a spacer disposed between respective adjacent battery call to guide the fluid blown from the fan device to flow in a direction from the first end side to a second end side opposite to the first end side along lateral sides of the battery cells, wherein

each of the battery cells includes a battery cell case as an outer shell thereof that includes an exposed portion having a predetermined exposed length by which the battery cell case projects from an end at the first end side of the spacer,

the battery stacks are arranged in a row,

the battery pack further comprising a communicating passage enabling the fluid blown from the fan device and flowing around the battery cells to return to the fan device,

the exposed length of the exposed portion is different for each battery stack, and

the exposed length for the battery stack closer to the fan device is larger than the exposed length of the battery stack farther from the fan device.

12. A battery pack comprising:

battery stacks each formed of battery cells stacked on one another and bus bars disposed at a first end side of the battery stack for connection between electrode terminals of the battery cells;

a battery pack case housing the battery stacks;

a fan device disposed inside the battery pack case for circulating fluid within the battery pack case; and

a spacer disposed between respective adjacent battery cell to guide the fluid blown from the fan device to flow in a direction from the first end side to a second end side opposite to the first end side along lateral sides of the battery cells, wherein

each of the battery cell includes a battery cell case as an outer shell thereof that includes an exposed portion having a predetermined exposed length by which the battery cell case projects from an end at the first end side of the spacer,

the battery stacks are arranged in a row,

the battery pack further comprising a communicating passage enabling the fluid blown from the fan device and flowing around the battery cells to return to the fan device,

the exposed length of the exposed portion is different for each battery stack, and

a blocking part is provided between each adjacent two of the battery stacks to block the fluid blown from the fan device from entering the communicating passage.