Wireless power transfer

• US 9,413,196 B2
• Filed: 04/09/2012
• Issued: 08/09/2016
• Est. Priority Date: 04/09/2012
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Motor Engineering & Manufacturing North America Incorporated (Toyota Motor Corporation)
• Inventors: Lee, Jae Seung, Schmalenberg, Paul Donald
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): PARRIES, DRU M
• Application Number:
  US13/442,238
• Publication Number:
  US 20130264885A1
• Time in Patent Office: 1,583 Days
• Field of Search: 307/104
• US Class Current: 1/1
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

A revised coil loop structure is combined with metamaterials designed to contain and redirect the electromagnetic field to produce an improved inductive coupling system. The efficiency of the inductive power transfer system is increased relative to existing technologies by overcoming the negative effects of distance and misalignment. The transmitting and receiving coils are both constructed by connecting a series of printed circuit boards (PCBs). The individual PCBs are then stacked on top of one another and connected to produce the transmitting and receiving coils. The transmitting and receiving coils further feature a coil shape designed to allow the coils to be actively and variably tuned to one another. The efficiency of power transfer in the system is additionally increased through the use of metamaterials. The metamaterial is used as a backing for the coils and reduces the amount of magnetic flux found on the back of the coils.

Claims

1. A system for wirelessly transferring power, comprising:

a first coil wound about a first axis, said first coil generating an electromagnetic field when energized, said first coil having an electrically conductive coil shape disposed on said first coil, the electrically conductive coil shape is subdivided into a plurality of individual parallel electrically conductive traces following said coil shape, the electrically conductive coil shape being formed by a plurality of segments, each of the plurality of segments being coplanar with each other, wherein the plurality of segments are a plurality of outer circumferentially spaced segments, a plurality of inner circumferentially spaced segments radially inward from said outer segments, and a plurality of generally radial segments connecting said outer segments with said inner segments;

at least one lumped component connecting at least one of said generally radial segments of said coil shape;

a first metamaterial structure disposed at an axial end of said first coil, said first metamaterial structure directing said electromagnetic field axially away from said first metamaterial structure; and

a second coil wound about a second axis, said second axis being coaxial with said first axis, said second coil spaced apart from said first coil, said second coil having an electrically conductive coil shape, said second coil generating a current when energized by said electromagnetic field.

2. The system of claim 1, further comprising:

a second metamaterial structure disposed at an axial end of said second coil, said second metamaterial structure directing said electromagnetic field axially away from said second metamaterial structure.

3. The system of claim 2, further comprising:

a portion of said first metamaterial structure extends annularly around a portion of said first coil.

4. The system of claim 3, further comprising:

a portion of said second metamaterial structure extends annularly around a portion of said second coil.

5. The system of claim 4, wherein said at least one first coil and second coil further comprise:

a plurality of printed circuit boards, each having the electrically conductive coil shape printed thereon.

6. The system of claim 1, wherein said at least one first metamaterial structure and second metamaterial structure further comprise:

a printed circuit board, a first metamaterial pattern on a first side of said printed circuit board, and a second metamaterial pattern on a second side of said printed circuit board.

7. The system of claim 6, further comprising:

said first metamaterial structure resides on at least one of the printed circuit board of said first coil forming a concentric ring of said first metamaterial structure around said first coil.

8. The system of claim 7, further comprising:

at least one of said first metamaterial pattern and said second metamaterial pattern are formed by a repeated pattern of an individual cell.

9. The system of claim 8, further comprising:

said individual cell is a spiral, having a center and a distal end.

10. The system of claim 9, further comprising:

said spirals of said first metamaterial pattern are wound in a first direction.

11. The system of claim 10, further comprising:

said spirals of said second metamaterial pattern are wound in a second direction, said second direction counter to said first direction.

12. The system of claim 11, further comprising:

said spirals of said first metamaterial pattern are connected to said spirals of said second metamaterial pattern by a via at said distal end of said spirals.

13. The system of claim 6, further comprising:

said second metamaterial structure resides on at least one of the printed circuit board layers of said second coil forming a concentric ring of said second metamaterial structure.