Magnetic coil / transformer modulation

• US 9,414,468 B2
• Filed: 12/18/2013
• Issued: 08/09/2016
• Est. Priority Date: 03/25/2013
• Status: Active Grant

• Current Assignee: Dialog Semiconductor GmbH (Renesas Electronics Corporation)
• Original Assignee: Dialog Semiconductor GmbH (Renesas Electronics Corporation)
• Inventors: Knoedgen, Horst, Tyrrell, Julian
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): Skibinski, Thomas
• Application Number:
  US14/132,393
• Publication Number:
  US 20140285092A1
• Time in Patent Office: 965 Days
• Field of Search: 315/151, 315/223, 315/307, 315/192
• US Class Current: 1/1
• CPC Class Codes: H04B 5/70 specially adapted for specific purposes
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 47/175 by remote control
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A communication system with SSL light bulb assemblies comprises a first and a second transceiver. The first transceiver comprises a magnet, and the second transceiver comprises a switched-mode power converter which comprises an inductor element with an inductor core material having a magnetic field dependent permeability. The magnet and the inductor core material of the inductor element are magnetically coupled. The first transceiver is configured to modulate a magnetic field generated by the magnet to generate a modulated downstream magnetic field indicative of downstream data, and the second transceiver is configured to extract the downstream data from a measurement signal from the power converter. The measurement signal is dependent on an inductor value of the inductor element.

Claims

1. A communication system comprising

a first transceiver comprising a magnet;

and

a second transceiver comprising a switched-mode power converter which comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

wherein the magnet and the inductor core material of the inductor element are magnetically coupled;

wherein

the first transceiver is configured to modulate a magnetic field generated by the magnet, to generate a modulated downstream magnetic field indicative of downstream data, the downstream data comprising data for modifying an operational mode of the power converter; and

wherein the second transceiver is configured to extract the downstream data from a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element.

2. The system of claim 1, wherein the magnet

comprises an electro-magnet;

the electro-magnet comprise a magnet core material and a coil;

the magnet core material is magnetically coupled with the inductor core material;

the electro-magnet is configured to generate the modulated downstream magnetic field by varying a coil current of the electro-magnet; and

/or to extract the upstream data from the coil current, which has been modulated in accordance to the modulated upstream magnetic field.

3. The system of claim 1, wherein the second transceiver comprises a controller configured to

receive the measurement signal via a sensing pin of the controller;

and

provide a control signal to a power switch of the power converter via a control pin of the controller, such that the power switch commutates between an on-state and an off-state at a commutation cycle rate.

4. The system of claim 1, wherein

the power converter comprises one or more of:

a buck converter, a flyback converter, a boost converter, a buck-boost converter, a SEPIC converter; and

/or

the inductor element comprises one or more coils.

5. The system of claim 1, wherein the measurement signal is indicative of one or more of

a current through a power switch of the power converter;

a current through a coil of the inductor element; and

free-wheeling of an auxiliary coil of the inductor element.

6. The system of claim 1, wherein

an amplitude of the magnetic field is modulated;

and/or

a frequency of a modification of the magnetic field is modulated.

7. The system of claim 6, wherein the modulated downstream magnetic field comprises a high state subject to which the inductor core material is saturated and a low state subject to which the inductor core material is not saturated.

8. The system of claim 6, wherein the frequency of the modifications of the magnetic field is higher than a commutation cycle rate of a power switch of the power converter.

9. The system of claim 1, wherein the second transceiver is further configured to modulate a magnetic field generated by the inductor element, to generate a modulated upstream magnetic field indicative of upstream data, and wherein the first transceiver is further configured to extract the upstream data from the modulated upstream magnetic field.

10. A controller for a switched-mode power converter;

wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

the controller being configured to

receive a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element;

wherein the inductor value has been modulated to be indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extract the downstream data from the measurement signal.

11. A driver circuit configured to provide, at an output of the driver circuit, electrical energy at a drive voltage, derived from electrical energy at an input voltage at an input of the driver circuit, the driver circuit comprising

a switched-mode power converter configured to convert the electrical energy at the input voltage into the electrical energy at the drive voltage;

wherein the switched-mode power converter comprises an inductor element with an inductor core material having a magnetic field dependent permeability; and

a controller for the switched-mode power converter, wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

wherein the controller is configured to;

receive a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element;

wherein the inductor value has been modulated to be indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extract the downstream data from the measurement signal.

12. A light bulb assembly comprising

an electrical connection module configured to electrically connect to a mains power supply, thereby providing electrical energy at the input voltage;

a driver circuit, configured to provide electrical energy at the drive voltage from the electrical energy at the input voltage, comprising;

a switched-mode power converter configured to convert the electrical energy at the input voltage into the electrical energy at the drive voltage; and

a controller for the switched-mode power converter, wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

wherein the controller is configured to;

receive a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element;

wherein the inductor value has been modulated to be indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extract the downstream data from the measurement signal; and

a light source configured to provide light using the electrical energy at the drive voltage.

13. A method for exchanging data between a first transceiver comprising a magnet and a second transceiver comprising a switched-mode power converter which comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

the method comprising

providing a magnetic coupling between the magnet and the inductor core material of the inductor element;

modulating a magnetic field at the first transceiver, to generate a modulated magnetic field indicative of downstream data;

wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extracting the downstream data from a measurement signal at the second transceiver;

wherein the measurement signal is dependent on the inductor value of the inductor element.

14. A calibration system configured to calibrate a light bulb assembly comprising:

an electrical connection module configured to electrically connect to a mains power supply, thereby providing electrical energy at the input voltage;

a light source configured to provide light using the electrical energy at the drive voltage; and

a driver circuit, configured to provide electrical energy at the drive voltage from the electrical energy at the input voltage the driver circuit comprising;

a switched-mode power converter configured to convert the electrical energy at the input voltage into the electrical energy at the drive voltage;

wherein the switched-mode power converter comprises an inductor element with an inductor core material having a magnetic field dependent permeability; and

a controller for the power converter, wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

wherein the controller is configured to;

receive a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element;

wherein the inductor value has been modulated to be indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extract the downstream data from the measurement signal;

the calibration system comprising;

a magnet configured to generate a magnetic field;

wherein the magnet is arranged to be magnetically coupled with an inductor element comprised within the light bulb assembly;

a programming unit configured to

determine control data for modifying an operating state of a controller comprised within the light bulb assembly; and

cause the magnet to generate a modulated magnetic field indicative of the control data; and

a sensor unit configured to capture light emitted by the light bulb assembly;

wherein the programming unit is configured to determine the control data based on the captured light.

15. A method for calibrating a light bulb assembly comprising:

providing an electrical connection module configured to electrically connect to a mains power supply, thereby providing electrical energy at the input voltage;

a light source configured to provide light using the electrical energy at the drive voltage; and

a driver circuit, configured to provide electrical energy at the drive voltage from the electrical energy at the input voltage the driver circuit comprising;

a switched-mode power converter configured to convert the electrical energy at the input voltage into the electrical energy at the drive voltage;

wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability; and

a controller for the power converter, wherein the controller is configured to;

receive a measurement signal from the power converter;

wherein the measurement signal is dependent on the inductor value of the inductor element;

wherein the inductor value has been modulated to be indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extract the downstream data from the measurement signal;

the method comprising

establish a communication path from a magnet to an inductor element comprised within the light bulb assembly, by magnetically coupling the magnet and the inductor element;

determining control data for modifying an operating state of a controller comprised within the light bulb assembly;

causing the magnet to generate a modulated magnetic field indicative of the control data; and

capturing light emitted by the light bulb assembly;

wherein the control data is determined based on the captured light.

16. A method for calibrating a light bulb assembly comprising the steps of:

(1) providing a sensor unit, a programming unit, an electromagnet, and a light bulb assembly comprising a light source, a driver unit comprising a controller and a driver circuit, configured to provide electrical energy at the drive voltage from the electrical energy at the input voltage, the driver circuit comprising;

a switched-mode power converter configured to convert the electrical energy at the input voltage into the electrical energy at the drive voltage;

wherein the switched-mode power converter comprises a power switch and an inductor element with an inductor core material having a magnetic field dependent permeability, such that an inductor value of the inductor element depends on a strength of the magnetic field at the inductor core material, and a controller for the power converter, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

(2) providing initial electricity supply to the light bulb assembly in accordance with a default setting;

(3) sensing light output signal of the light bulb assembly by the sensor unit;

(4) returning sensor signal to the programming unit;

(5) processing sensor signal by the programming unit to produce control data to be transmitted to the controller;

(6) generating a modulated electrical signal based upon the control data;

(7) supplying the modulated electrical signal to the light bulb assembly via the electromagnet;

(8) generating an output light signal by the light source controlled by the controller in dependence upon the control data; and

(9) going back to step (3) if the sensor signal is not within a predetermined range of values else go to end of calibration.

17. The method of claim 16 wherein the programming unit processes the sensor signal in accordance with a predetermined algorithm or method to produce control data.

18. The method of claim 16 wherein the modulated electrical signal is a modulated coil current.

19. The method of claim 16 wherein the predetermined range of values comprises light intensity and/or spectrum of light.

20. The method of claim 16 wherein the output light signal is itself a data-carrying signal, which uses a modulated light output signal.

21. A method for exchanging data between a first transceiver and a second transceiver comprising the steps of:

providing a communication system for exchanging data between a first transceiver comprising a magnet and a second transceiver comprising a switched-mode power converter comprising a power switch and an inductor element, such that an inductor value of the inductor element depends on a strength of a magnetic field at an inductor core material of the inductor element, the power switch controlled to commutate between an on-state and an off-state at a commutation cycle rate;

providing a magnetic coupling between the magnet and the inductor core material of the inductor element;

modulating the magnetic field at the first transceiver to generate a modulated magnetic field indicative of downstream data, wherein the downstream data comprises data for modifying an operational mode of the power converter; and

extracting the downstream data from a measurement signal at the second transceiver wherein the measurement signal is dependent on the inductor value of the inductor element.

22. The method of claim 21 wherein the inductor element is provided with an inductor core material having a magnetic field dependent permeability.

23. The method of claim 21 wherein the measurement signal is indicative of the current through the inductor element or of a freewheeling of an auxiliary winding of the inductor element.

24. The method of claim 21 wherein an inductor value of the inductor of the magnet is reduced in order to increase the dynamics of the communication system.

25. The method of claim 24 wherein the inductor value of the inductor of the magnet is reduced by splitting a coil of the magnet into a plurality of segments.

26. The method of claim 25 wherein the number of windings for each segment is reduced while keeping the total number of windings constant wherein the plurality of segments is operated in parallel, hence a same magnetic field strength is generated as for the magnet using a single coil, while at the same time, the inductance L of the overall coil comprising a plurality of segments is reduced.