Thermal detachment system for implantable devices

• US 9,414,819 B2
• Filed: 05/03/2006
• Issued: 08/16/2016
• Est. Priority Date: 08/25/2004
• Status: Active Grant

• Current Assignee: Microvention Incorporated (Terumo Corporation)
• Original Assignee: Microvention Incorporated (Terumo Corporation)
• Inventors: Fitz, Matthew, Gulachenski, Joseph
• Primary Examiner(s): RODJOM, KATHERINE MARIE
• Application Number:
  US11/416,826
• Publication Number:
  US 20060200192A1
• Time in Patent Office: 3,758 Days
• Field of Search: 606/200, 606/228, 606 27- 41, 439/909, 439/919, 439/578, 439/579, 439/581
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0057 Implements for plugging an opening in the wall of a hollow or tubular organ, e.g. for sealing a vessel puncture or closing a cardiac septal defect sutures A61B17/04; closing rectum or urethra near body surface A61F2/0009
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/12109 in a blood vessel
• CPC Class Codes: A61B 17/12113 within an aneurysm
• CPC Class Codes: A61B 17/12118 for positioning in conjunction with a stent
• CPC Class Codes: A61B 17/1214 Coils or wires
• CPC Class Codes: A61B 17/12145 having a pre-set deployed three-dimensional shape methods of manufacturing A61B2017/00526
• CPC Class Codes: A61B 17/12154 having stretch limiting means
• CPC Class Codes: A61B 17/1219 expandable in contact with liquids
• CPC Class Codes: A61B 2017/00575 for closure at remote site, e.g. closing atrial septum defects
• CPC Class Codes: A61B 2017/00637 for sealing trocar wounds through abdominal wall
• CPC Class Codes: A61B 2017/1205 Introduction devices
• CPC Class Codes: A61B 2017/12054 Details concerning the detachment of the occluding device from the introduction device
• CPC Class Codes: A61B 2017/12068 detachable by heat
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument

Abstract

The present invention provides for implant device delivery apparatuses and related methods of use. The delivery systems of the present invention incorporate a stretch resistant tube that advantageously makes the implant device, such as an embolic coil, stretch resistant while a delivery system is being used to position the implant device at a desired target site.

Claims

1. An implant device delivery system comprising:

a delivery pusher having a proximal end and a distal end;

an electrically activated implant release member;

a pre-tensioned tether associated with the implant release member such that said tether is broken by the implant release member when energized;

a conductive core member having an externally exposed portion at said proximal end for connection to a power source;

an insulating layer disposed on at least a portion of said conductive core member near said proximal end; and

,

a conductive layer disposed on at least a portion of said insulating layer, and having an externally exposed surface for connection to the power source;

wherein said conductive layer and said conductive core conduct an electrical current from said proximal end of said delivery pusher to said electrically activated implant release member;

wherein tension in the tether increases the rate at which the tether is broken once a circuit is closed between said externally exposed portion of said conductive core member and said externally exposed surface of said conductive layer.

2. The implant device delivery system of claim 1, wherein said portion of said conductive core is exposed proximal to said conductive layer.

3. The implant device delivery system of claim 1, further comprising a first molding band disposed around a proximal end of said conductive layer and a second molding band disposed around a distal end of said conductive layer.

4. The implant device delivery system of claim 3 wherein said conductive layer forms an exposed circumferential surface between said first and second molding bands.

5. The implant device delivery system of claim 1, wherein said activated implant release member is a heater member.

6. The implant device delivery system of claim 1 further comprising an electronic circuit associated with said electrically activated implant release member that provides a signal when detachment of the implant has occurred.

7. An implant device delivery system comprising:

a delivery pusher having a proximal end and a distal end;

a conductive core disposed along a length of said delivery pusher;

an electrically actuated release mechanism located near said distal end of said delivery pusher;

a pre-tensioned tether and associated with the release mechanism;

a first electrical contact formed from an exposed section of said conductive core of said pusher near said proximal end;

said first electrical contact in electrical contact with said electrically actuated release mechanism; and

,

a second electrical contact located near said proximal end, having an exposed substantially circumferential surface spaced distally of said first electrical contact such that a distal end of the first electrical contact is proximal of a proximal end of said second electrical contact, wherein said second electrical contact is in electrical contact with said electrically actuated release mechanism;

wherein said first electrical contact and said second electrical contact are arranged to be connected to a detachable power source;

wherein tension in the tether increases the rate at which the tether is broken once a circuit is closed between said externally exposed portion of said conductive core member and said externally exposed surface of said conductive layer.

8. The implant device delivery system of claim 7, wherein said detachable power source comprises at least one clip-type connector connectable to said first electrical contact or said second electrical contact.

9. The implant device delivery system of claim 8, further comprising an insulating layer disposed over a portion of said conductive core of said pusher.

10. The implant device delivery system of claim 7, further comprising an insulating layer disposed between at least a portion of said first electrical contact and said second electrical contact.

11. The implant device delivery system of claim 10, wherein said second electrical contact is disposed over said insulating layer.

12. The implant device delivery system of claim 11, further comprising a first wire connected to said second electrical contact and said electrically actuated release mechanism.

13. The implant device delivery system of claim 7 further comprising a timer that provides a signal to the user when a pre-set length of time has elapsed after detachment has been initiated.

14. A delivery device for an implant, comprising:

a pusher releasably connected to an implantable device with a pre-tensioned tether;

an electrically actuated implant release mechanism disposed near a distal end of said pusher for releasing said implantable device; and

,

an open electrical circuit passing through said electrically actuated implant release mechanism;

wherein said open electrical circuit is closable at a proximal end of said pusher by connecting a power source between an exposed portion of a conductive core wire and a conductive band on an outer surface of said pusher, said band having a proximal end spaced distally from a distal end of said exposed portion and electrically insulated from said conductive core wire;

wherein tension in the tether increases the rate at which the tether is broken once said electrical circuit is closed.

15. An implant delivery system having a distal end and a proximal end, the system comprising:

a conductive core member;

an insulating layer disposed on at least a portion of said conductive core member;

a conductive layer electrically insulated from the conductive core member; and

a conducting member coupled to a distal location near the distal end of the implant delivery system and to said conductive layer;

wherein an exposed region of said conductive core member and said conductive layer are positioned near said proximal end, axially separated from each other, to connect to a handheld power source;

wherein each of said conducting member and said conductive core member are electrically connected to a release mechanism at the distal end of the implant delivery system, said release mechanism in operable proximity to a pre-tensioned tether connecting an implant to said implant delivery system;

wherein tension in the pre-tensioned tether increases the rate at which the tether is broken once a circuit is closed between said externally exposed portion of said conductive core member and said externally exposed surface of said conductive layer.

16. The implant device delivery system of claim 15, wherein said conductive layer is connected to a power source with a clip-type connector.

17. The implant delivery system of claim 15 wherein said exposed region of said conductive core member comprises a circumferential surface of said core member.

18. The implant delivery system of claim 15 further comprising a circuit associated with said release mechanism that monitors a number of detachments performed and provides a signal once a pre-set number of detachments have been performed.

19. A delivery device for an implant comprising:

a core member;

an insulating layer;

a conductive layer; and

,

an electrically actuated release mechanism;

wherein said core member is electrically insulated from the conductive layer and wherein said conductive core and said conductive layer are in electrical contact with said electrically actuated release mechanism;

wherein said core member has a proximal end that is exposed to form a first contact attachable to a power source and a conductive layer that has an outward facing exposed portion distal of the proximal end of the conductive core, the exposed portion forming a second contact for attachment to a power source, near a proximal end of said delivery device;

wherein said first and second contacts are separated axially by a portion of said insulating layer;

wherein said first and second contacts are each electrically connected to the electrically-activated release mechanism at the distal end of the implant delivery system, said electrically-activated release mechanism in operable proximity to a pre-tensioned tether connecting an implant to said implant delivery system;

wherein tension in the pre-tensioned tether increases the rate at which the tether is broken once a circuit is closed between said externally exposed portion of said conductive core member and said externally exposed surface of said conductive layer.

20. The implant delivery system of claim 19 further comprising a circuit connected to said electrically-actuated release mechanism including a feedback loop that monitors a number of detachment attempts and increases at least one of a current, voltage, and heater activation time in order to increase a likelihood of a successful detachment.