Filter structure for removing contaminants from stream of fluid

• US 9,415,340 B2
• Filed: 09/15/2014
• Issued: 08/16/2016
• Est. Priority Date: 10/01/2010
• Status: Active Grant

• Current Assignee: American Air Filter Co., Inc. (Daikin Industries Ltd)
• Original Assignee: American Air Filter Co., Inc. (Daikin Industries Ltd)
• Inventors: Rafi, Mohammad Usman, Nance, Nathaniel
• Primary Examiner(s): CLEMENTE, ROBERT ARTHUR
• Application Number:
  US14/486,497
• Publication Number:
  US 20150033687A1
• Time in Patent Office: 701 Days
• US Class Current: 1/1
• CPC Class Codes: B01D 2265/029 Special screwing connections, threaded sections
• CPC Class Codes: B01D 2265/06 Details of supporting structures for filtering material, e.g. cores
• CPC Class Codes: B01D 2267/30 Same type of filters
• CPC Class Codes: B01D 2267/40 Different types of filters
• CPC Class Codes: B01D 2275/206 Special forms, e.g. adapted to a certain housing
• CPC Class Codes: B01D 2277/20 Inclined, i.e. forming an angle of between 0° and 90°
• CPC Class Codes: B01D 2279/60 for the intake of internal combustion engines or turbines
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/0006 Filter elements or cartridges installed in a drawer-like manner
• CPC Class Codes: B01D 46/0013 Modules
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/12 in multiple arrangements
• CPC Class Codes: B01D 46/121 V-type arrangements
• CPC Class Codes: B01D 46/522 with specific folds, e.g. having different lengths
• CPC Class Codes: B01D 46/58 connected in parallel
• CPC Class Codes: B01D 46/60 arranged concentrically or coaxially
• CPC Class Codes: B01D 46/62 connected in series

Abstract

Various methods and apparatus are disclosed that relate to one or more aspects of a filter structure that may remove contaminants from a stream of fluid. In various aspects the filter structure includes a front portion having a first orientation and a rear portion having a second orientation unique from the first orientation.

Claims

1. A filter structure for removing contaminants from a stream of fluid, comprising:

a generally rectangular front filter portion and a generally trapezoidal rear filter portion;

said front filter portion including front frame structure supporting a first front filter and a second front filter in substantially parallel spaced relation to one another;

said front frame structure, said first front filter, and said second front filter substantially surrounding a front clean air passageway;

said rear filter portion including rear frame structure supporting a first rear filter and a second rear filter in substantially divergent spaced relation with one another;

a less spaced end of said first rear filter and said second rear filter being proximal said front filter portion and a more spaced end of said first rear filter and said second rear filter being distal said front filter portion;

said rear frame structure, said first rear filter, and said second rear filter substantially surrounding a rear clean air passageway;

wherein said rear clean air passageway is in communication with said front clean air passageway and in communication with a filter structure outlet between said first rear filter and said second rear filter proximal said more spaced end of said first rear filter and said second rear filter.

2. The filter structure of claim 1, wherein said front first filter and said rear first filter contain at least some unified structure.

3. The filter structure of claim 2, wherein said front frame and said rear frame contain at least some unified structure.

4. The filter structure of claim 1, wherein said front first filter and said front second filter share a substantially similar first material configuration and said rear first filter and said rear second filter share a substantially similar second material configuration distinct from said first material configuration.

5. The filter structure of claim 4, wherein said first material configuration has a first average pleat density and said second material configuration has a second average pleat density, said second average pleat density at least ten percent more dense than said first average pleat density.

6. The filter structure of claim 4, wherein said first material configuration has a first average pleat density and said second material configuration has a second average pleat density, said second average pleat density at least ten percent less dense than said first average pleat density.

7. The filter structure of claim 4, wherein said first material configuration has a first grade and said second material configuration has a second grade distinct from said first grade.

8. The filter structure of claim 4, wherein said front filter portion and said rear filter portion are separable from one another.

9. A filter structure for removing contaminants from a stream of fluid, comprising:

a front filter portion defining a front clean air passageway therein, said front filter portion having a first front filter and a second front filter flanking said front clean air passageway, said first front filter and said second front filter being at a first orientation relative to one another;

a rear filter portion downstream of said front filter portion, said rear filter portion defining a rear clean air passageway therein, said rear clean air passageway being in flow communication with said front clean air passageway, said rear filter portion having a first rear filter and a second rear filter flanking said rear clean air passageway, said first rear filter and said second rear filter being at a second orientation relative to one another;

wherein said second orientation is distinct from said first orientation; and

wherein said second orientation is a diverging orientation wherein said first rear filter and said second rear filter are more proximal one another adjacent said front filter portion.

10. The filter structure of claim 9, wherein said front first filter and said front second filter share a substantially similar first average pleat density and said rear first filter and said rear second filter share a substantially similar second average pleat density distinct from said first average pleat density.

11. The filter structure of claim 10, wherein said second average pleat density is at least fifteen percent more dense than said first average pleat density.

12. The filter structure of claim 10, wherein said second average pleat density is at least twenty-five percent more dense than said first average pleat density.

13. The filter structure of claim 9, wherein said front filter portion and said rear filter portion contain at least some unified structure.

14. The filter structure of claim 9, wherein said first orientation is a substantially parallel orientation.

15. A fluid filtering system, comprising:

a plurality of filter structures interposed between an unfiltered fluid intake area and a filtered fluid output area;

said filter structures having an air passageway therein flanked by a first side filter portion and a second side filter portion, said air passageway being in communication with said filtered fluid output area;

wherein said first side filter portion and said second side filter portion allow communication of fluid therethrough both into and out of said air passageway;

said first side filter portion and said second side filter portion having a substantially parallel orientation with respect to one another along a first length and having a substantially diverging orientation with respect to one another along a second length;

wherein said first length is more distal said filtered fluid output area than said second length; and

wherein along said second length said first side filter portion and said second side filter portion become more divergent as they become more proximal said filtered fluid output area.

16. The fluid filtering system of claim 15, wherein said first side filter portion includes a front filter portion along said first length that is non-unified with a rear filter portion along said second length.

17. The fluid filtering system of claim 15, wherein said first filter and said second filter share a substantially similar first average pleat density along at least a portion of said first length and said first filter and said second filter share a substantially similar second average pleat density along at least a portion of said second length, said second average pleat density distinct from said first average pleat density.

18. The fluid filtering system of claim 17, wherein said second average pleat density is at least twenty percent more dense than said first average pleat density.

19. The fluid filtering system of claim 15, wherein said filter structures are separable into a front filter structure that includes said first length and a rear filter structure that includes said second length.

20. The fluid filtering system of claim 15 further comprising at least one secondary air circuit opening provided between two side by side said filter structures.