Three-way gas guide

• US 9,415,742 B1
• Filed: 05/19/2015
• Issued: 08/16/2016
• Est. Priority Date: 05/19/2015
• Status: Active Grant

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Inventors: Sasakura, Hiroki, Wang, Xiaohong, Makioka, Takayuki
• Primary Examiner(s): To, Toan
• Application Number:
  US14/716,115
• Time in Patent Office: 455 Days
• Field of Search: 280/730.1, 280/730.2, 280/739, 280/742
• US Class Current: 1/1
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/2346 Soft diffusers

Abstract

Gas guides or airbag assemblies including gas guides are disclosed. The gas guides can direct inflation gas within an inflatable cushion. The gas guides can include a forward opening that delivers inflation gas to a forward portion of an inflatable cushion and a rearward opening that delivers inflation gas to a rearward portion of an inflatable cushion. The gas guides can further include a downward opening that delivers inflation gas downward to a lower portion of an inflatable cushion. The area of the downward opening can be greater than the areas of the forward opening or the rearward opening such that a greater portion of the inflation gas is directed downward into the inflatable cushion.

Claims

1. A gas guide for directing inflation gas within an inflatable cushion, the gas guide comprising:

a guide sleeve formed of one or more panels to define a void configured to receive inflation gas from an inflator;

an inflator opening into the guide sleeve configured to fluidly couple the void of the guide sleeve to an inflator,

a forward opening positioned in a forward portion of the guide sleeve, wherein the forward opening is configured to deliver inflation gas from the void into a forward portion of an inflatable cushion;

a rearward opening positioned in a rearward portion of the guide sleeve, wherein the rearward opening is configured to deliver inflation gas from the void into a rearward portion of an inflatable cushion; and

a downward opening positioned in a lower portion of the guide sleeve, wherein the downward opening is configured to deliver inflation gas from the void downward into a lower portion of an inflatable cushion, wherein an area of the downward opening is at least two times greater than an area of the forward opening or an area of the rearward opening.

2. The gas guide of claim 1, wherein the downward opening is configured such that a volumetric flow rate of inflation gas through the downward opening is at least two times a volumetric flow rate of inflation gas through the forward opening or a volumetric flow rate of inflation gas through the rearward opening.

3. The gas guide of claim 1, wherein the guide sleeve forms at least a portion of the void as an inflation gas distribution channel, wherein the inflation gas distribution channel is substantially “

Y”

shaped, and wherein the inflation gas distribution channel extends between each of the inflator opening, the forward opening, and the rearward opening.

4. The gas guide of claim 3, wherein the distance between the inflator opening and the downward opening via the inflation gas distribution channel is less than the distance between the inflator opening and the forward opening via the inflation gas distribution channel and is less than the distance between the inflator opening and the rearward opening via the inflation gas distribution channel.

5. The gas guide of claim 1, wherein the downward opening is positioned forward of the inflator opening.

6. The gas guide of claim 1, wherein the downward opening is positioned rearward of the inflator opening.

7. The gas guide of claim 1, wherein the area of the downward opening is at least three times greater than the area of the forward opening or the area of the rearward opening.

8. The gas guide of claim 1, wherein the downward opening is substantially circular.

9. The gas guide of claim 8, wherein at least a portion of the guide sleeve at or adjacent the downward opening is reinforced.

10. An inflatable curtain airbag assembly, comprising:

an inflator; and

an inflatable curtain airbag, the inflatable curtain airbag comprising;

a throat portion in fluid communication with the inflator; and

a gas guide in fluid communication with and disposed within at least a portion of the throat portion, wherein the gas guide comprises;

a first opening in fluid communication with the inflator;

a forward opening disposed in a forward portion of the gas guide;

a rearward opening disposed in a rearward portion of the gas guide; and

a downward opening disposed in a lower portion of the gas guide at a position between the forward opening and the rearward opening, wherein the downward opening is configured to permit flow of inflation gas from within a void of the gas guide downward into the inflatable curtain airbag, and wherein the size of the downward opening is at least twice the size of the forward opening or the size of the rearward opening.

11. The inflatable curtain airbag assembly of claim 10, wherein the inflatable curtain airbag further comprises a first inflatable cushion segment, wherein the downward opening is configured to direct inflation gas downward into the first inflatable cushion segment toward a lower portion of the first inflatable cushion segment such that the lower portion of the first inflatable cushion segment is configured to inflate more quickly than an upper portion of the first inflatable cushion segment.

12. The inflatable curtain airbag assembly of claim 11, wherein, when the inflatable curtain airbag is in a deployed configuration, the lower portion of the first inflatable cushion segment is disposed below a head of a vehicle occupant when the vehicle occupant is seated in a vehicle occupant position.

13. The inflatable curtain airbag assembly of claim 11, wherein the inflatable curtain airbag further comprises an elongate channel in fluid communication with the downward opening, wherein a proximal end of the elongate channel is disposed at or adjacent the downward opening and wherein a distal end of the elongate channel is positioned forward of the downward opening and within the lower portion of the first inflatable cushion segment.

14. The inflatable curtain airbag assembly of claim 13, wherein the distal end of the elongate channel is positioned lower than a portion of the inflatable curtain airbag configured to receive a head of a vehicle occupant.

15. The inflatable curtain airbag assembly of claim 13, wherein the elongate channel is configured to direct inflation gas to a forward portion of the lower portion of the first inflatable cushion segment.

16. The inflatable curtain airbag assembly of claim 10, wherein the downward opening is disposed rearward of a head of a vehicle occupant when the vehicle occupant is seated in a vehicle occupant position.

17. The inflatable curtain airbag assembly of claim 10, wherein the forward portion of the gas guide extends longitudinally from the inflator toward a forward portion of the inflatable curtain airbag such that the forward opening is disposed forward relative to a head of a vehicle occupant when the vehicle occupant is seated in a vehicle occupant position.

18. The inflatable curtain airbag assembly of claim 10, wherein the inflatable curtain airbag further comprises a first inflatable cushion segment and a second inflatable cushion segment, wherein the second inflatable cushion segment is disposed rearward of the first inflatable cushion segment, wherein the downward opening is configured to direct inflation gas into the first inflatable cushion segment downward toward a lower portion of the first inflatable cushion segment, wherein at least a portion of a rearward portion of the first inflatable cushion segment is defined by a seam, and wherein the seam is configured to direct inflation gas flowing from the downward opening toward a forward portion of the lower portion of the first inflatable cushion segment.

19. The inflatable curtain airbag assembly of claim 18, wherein the rearward opening is in fluid communication with the second inflatable cushion segment, and wherein the first inflatable cushion segment and the second inflatable cushion segment are in fluid communication via an aperture disposed in the seam.

20. The inflatable curtain airbag assembly of claim 18, wherein the seam is curved.

21. The inflatable curtain airbag assembly of claim 10, wherein the inflatable curtain airbag is configured to limit neck compression to an out of position vehicle occupant during deployment of the inflatable curtain airbag.

22. The inflatable curtain airbag assembly of claim 10, wherein the distance from a distal end of the inflator to the downward opening is less than the distance from the distal end of the inflator to the forward opening or the distance from the distal end of the inflator to the rearward opening.

23. The inflatable curtain airbag assembly of claim 10, wherein the size of the downward opening is at least three times the size of the forward opening or the size of the rearward opening.