Piezoelectric energy harvester device with frequency offset vibrational harvesters

• US 9,419,546 B2
• Filed: 04/24/2014
• Issued: 08/16/2016
• Est. Priority Date: 04/24/2014
• Status: Expired due to Fees

• Current Assignee: Wireless Sensor Solutions, LLC
• Original Assignee: MicroGen Systems, Inc.
• Inventors: Trauernicht, David
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): PLUMB, NIGEL H
• Application Number:
  US14/260,930
• Publication Number:
  US 20150311826A1
• Time in Patent Office: 845 Days
• Field of Search: 737/53, 737/00, 310/319, 310/321, 29/253.5
• US Class Current: 1/1
• CPC Class Codes: B60C 23/0411 Piezoelectric generators
• CPC Class Codes: G01L 17/00 Devices or apparatus for measuring tyre pressure or the pressure in other inflated bodies
• CPC Class Codes: H02N 2/181 Circuits; Control arrangements or methods
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

The present invention relates to an energy harvester device comprising a plurality of elongate resonator beams. The resonator beams include a piezoelectric material extending between first and second ends. One or more bases are connected to the first end of each of the resonator beams, with the second end of the resonator beams being freely extending from the one or more bases as a cantilever. A mass is attached to each of the second ends of the resonator beams. Each of the resonator beams is tuned to a resonant frequency offset relative to each of the other resonator beams by 0.1/W to 0.9/W, wherein W is a temporal width between a first impulse and a second impulse which excite motion of the resonator beams. Also disclosed is a system comprising an apparatus and the energy harvester device, as well as methods of using and designing the system.

Claims

1. An energy harvester device comprising:

a plurality of elongate resonator beams, wherein each of the plurality of resonator beams comprise a piezoelectric material extending between first and second ends;

one or more bases connected to the first ends of each of the plurality of resonator beams with each of the second ends of the plurality of resonator beams being freely extending from said one or more bases as a cantilever; and

a mass attached to each of the second ends, wherein each of the plurality of resonator beams is tuned to a resonant frequency offset relative to each of the other resonator beams in the plurality of resonator beams by 0.1/W to 0.9/W, where W is a temporal width between a first impulse and a second impulse which excite motion of the plurality of resonator beams.

2. The energy harvester device according to claim 1, wherein the offset is 0.2/W to 0.8/W.

3. The energy harvester device according to claim 1, wherein the offset is 0.3/W to 0.7/W.

4. The energy harvester device according to claim 1, wherein the offset is 0.4/W to 0.6/W.

5. The energy harvester device according to claim 1, wherein the offset is 0.45/W to 0.55/W.

6. The energy harvester device according to claim 1, wherein each of said plurality of resonator beams comprises a laminate formed of different layers.

7. The energy harvester device according to claim 6, wherein said different layers comprise different materials.

8. The energy harvester device according to claim 1, wherein each of said plurality of resonator beams further comprises:

one or more electrodes in electrical contact with said piezoelectric material.

9. The energy harvester device according to claim 8, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

10. The energy harvester device according to claim 8, wherein each of said plurality of resonator beams further comprises:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

11. The energy harvester device according to claim 1, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, polyvinylidene fluoride, and lead zirconate titanate compounds.

12. A system comprising:

an electrically powered apparatus; and

the energy harvester device according to claim 1 electrically coupled to the apparatus.

13. The system according to claim 12, wherein said electrically powered apparatus is a tire pressure monitoring system or a component of a tire pressure monitoring system.

14. A tire comprising the system according to claim 13.

15. The system according to claim 12, wherein the offset is 0.2/W to 0.8/W.

16. The system according to claim 12, wherein the offset is 0.3/W to 0.7/W.

17. The system according to claim 12, wherein the offset is 0.4/W to 0.6/W.

18. The system according to claim 12, wherein the offset is 0.45/W to 0.55/W.

19. The system according to claim 12, wherein each of said plurality of resonator beams comprises a laminate formed of different layers.

20. The system according to claim 19, wherein said different layers comprise different materials.

21. The system according to claim 12, wherein each of said plurality of resonator beams further comprises:

one or more electrodes in electrical contact with said piezoelectric material.

22. The system according to claim 21, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

23. The system according to claim 21, wherein each of said plurality of resonator beams further comprises:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

24. The system according to claim 12, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, polyvinylidene fluoride, and lead zirconate titanate compounds.

25. A method of powering an electrically powered apparatus, said method comprising:

providing the system according to claim 12;

subjecting the system to a plurality of impulses, whereby said energy harvester device generates electrical energy; and

transferring said electrical energy generated by said energy harvester device to said apparatus to provide power to the apparatus.

26. The method according to claim 25, wherein said method is carried out in conjunction with a vehicle tire in use and said apparatus is a tire pressure monitoring system or a component of a tire pressure monitoring system.

27. The method according to claim 25, wherein each of said plurality of resonator beams further comprises:

one or more electrodes in electrical contact with said piezoelectric material.

28. The method according to claim 27, wherein each of said plurality of resonator beams further comprises:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

29. A method of designing an energy harvesting device tuned to impulses encountered by a tire, said method comprising:

determining the rotational period P of the tire at a given speed;

determining a temporal width W between a first impulse generated when a point on an outer circumference of the tire contacts a road surface and a second impulse generated when the point on the outer circumference of the tire is withdrawn from contact with the road surface at the determined rotational period P;

providing the system according to claim 13;

tuning a first resonator beam of the plurality of resonator beams to a first resonant frequency that is an integer multiple M of the inverse of the temporal width W, wherein M is greater than or equal to 3;

tuning a second resonator beam of the plurality of resonator beams to a second resonant frequency offset relative to the first resonant frequency of the first resonator beam by 0.1/W to 0.9/W; and

connecting the system to the tire.

30. The method according to claim 29 further comprising:

tuning a third resonator beam of the plurality of resonator beams to a third resonant frequency that is offset from the other resonator beams by a frequency interval of 0.1/W to 0.9W.

31. The method according to claim 29, wherein the offset in resonant frequency between different resonator beams is 0.2/W to 0.8/W.

32. The method according to claim 29, wherein the offset in resonant frequency between different resonator beams is 0.3/W to 0.7/W.

33. The method according to claim 29, wherein the offset in resonant frequency between different resonator beams is 0.4/W to 0.6/W.

34. The method according to claim 29, wherein the offset in resonant frequency between different resonator beams is 0.45/W to 0.55/W.

35. The method according to claim 29, wherein each of said plurality of resonator beams further comprises:

one or more electrodes in electrical communication with said piezoelectric material.

36. The method according to claim 35, wherein each of said plurality of resonator beams further comprises:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

37. The method according to claim 29, wherein the system comprises three resonator beams, the method further comprising:

tuning a third resonant beam to a third resonant frequency, wherein a frequency interval between the first resonant frequency and the third resonant frequency is 0.25/W to 0.75/W.

38. The method according to claim 37, wherein the system comprises four resonator beams, the method further comprising:

tuning a fourth resonator beam to a fourth resonant frequency, wherein a frequency interval between the second resonant frequency and the fourth resonant frequency is 0.25/W to 0.75/W.

39. The method according to claim 29 further comprising:

determining the rotational period of the tire at another given speed; and

tuning the resonant frequency of two or more resonator beams with a frequency interval based on the rotational period of the tire at the another given speed.