Microwave oven multiview silhouette volume calculation for mass estimation

• US 9,420,641 B2
• Filed: 03/31/2014
• Issued: 08/16/2016
• Est. Priority Date: 01/23/2013
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Corona, Enrique, Polli, Horacio, Santacatterina, Gianpiero, Hallgren, Fredrik
• Primary Examiner(s): Jennison, Brian
• Application Number:
  US14/230,371
• Publication Number:
  US 20140203012A1
• Time in Patent Office: 869 Days
• Field of Search: 219/702, 219/709, 219/710, 219/716, 219/761
• US Class Current: 1/1
• CPC Class Codes: A23L 5/15 using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat
• CPC Class Codes: H05B 6/6447 Method of operation or details of the microwave heating apparatus related to the use of detectors or sensors
• CPC Class Codes: H05B 6/686 Circuits comprising a signal generator and power amplifier, e.g. using solid state oscillators
• CPC Class Codes: H05B 6/687 for cooking
• CPC Class Codes: H05B 6/688 for thawing
• CPC Class Codes: H05B 6/705 using microwave tuning
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A microwave heating apparatus includes a cavity arranged to receive a load. At least one microwave generator is configured to feed a plurality of microwaves into the cavity. At least one image-capturing device and a control unit is adapted to obtain load volume information of the load within the cavity based on information recorded by the image-capturing device about at least one portion of the load, obtain load density information using at least one of a user input and information recorded by the image-capturing device about at least one portion of the load, determine load mass information based upon the load volume information and the load density information, determine a heating pattern based upon the load mass information and control the at least one microwave generator to provide the heating pattern within the cavity.

Claims

1. A microwave heating apparatus comprising:

a cavity arranged to receive a load;

at least one microwave generator configured to feed a plurality of microwaves into the cavity;

at least one image-capturing device; and

a control unit adapted to;

obtain load volume information of the load within the cavity based on information recorded by the image-capturing device about at least one portion of the load, wherein the control is adapted to convert the information recorded by the image-capturing device into a plurality of two-dimensional silhouette images of the load and combine the plurality of two-dimensional silhouette images of the load to determine the load volume information;

obtain load density information using at least one of a user input and information recorded by the image-capturing device about at least one portion of the load;

determine load mass information based upon the load volume information and the load density information;

determine a heating pattern based upon the load mass information; and

control the at least one microwave generator to provide the heating pattern within the cavity.

2. The microwave heating apparatus of claim 1, further comprising:

a load identity/density database having data regarding an identity of one or more potential loads and corresponding density information regarding each potential load, wherein the control is adapted to obtain the load density information by comparing load identity information to the load identity/density database, wherein the load identity information is determined by at least one of a user input and the information gathered by the image-capturing device as to at least a portion of the load.

3. The microwave heating apparatus of claim 2, wherein the load identity/density database includes:

load identity data regarding the identity of the one or more potential loads and corresponding image information regarding doneness characteristics of each potential load, wherein the load identity data is determined by the information gathered by the image-capturing device as to at least a portion of the load, and wherein the information gathered by the image-capturing device is compared with the doneness characteristics, and wherein the load identity data gathered by the image-capturing device includes at least one of load color and load texture.

4. The microwave heating apparatus of claim 1, wherein the load volume information is determined by capturing a plurality of images of the load, wherein the control is adapted to separate out background information corresponding to portions of the cavity from foreground portions of the plurality of images corresponding to the load and calculate the load volume information by comparing the foreground portions of the plurality of images of the load.

5. The microwave heating apparatus of claim 4, wherein the plurality of images of the load are captured by a plurality of image-capturing devices positioned proximate the cavity.

6. The microwave heating apparatus of claim 1, wherein the control is further adapted to collect updated load surface information from the image-capturing device during performance of the heating pattern, wherein the control collects the updated load surface information at substantially regular time intervals, and wherein the control compares the updated load surface information with a stored load doneness table including load identity information and corresponding load doneness characteristics, and wherein when the updated load surface information is substantially similar to the corresponding load doneness characteristics, the control terminates the heating pattern.

7. The microwave heating apparatus of claim 6, wherein the load doneness characteristics include at least one of load color, load volume, load texture and load temperature.

8. The microwave heating apparatus of claim 1, wherein the at least one microwave generator includes a plurality of microwave generators, and wherein each of the microwave generators is configured to deliver the plurality of microwaves to the cavity through respective microwave ports.

9. A method of heating a load in a cavity using microwaves, the method comprising the steps of:

obtaining a load identity for a load placed within a cavity;

obtaining a load volume for the load using a plurality of images captured by at least one image-capturing device, wherein a control is adapted to pixelate the plurality of images into a plurality of pixels, and wherein the control is adapted to combine at least a portion of the plurality of pixels to define the load volume;

using the load identity to determine a load density;

determining a load mass using the load volume and corresponding load density;

determining a heating pattern for the load based upon at least the load mass; and

heating the load within the cavity using the determined heating pattern.

10. The method of claim 9, wherein the step of obtaining a load identity includes using at least one of a manual identity input and the plurality of images from the image-capturing device.

11. The method of claim 9, wherein the load volume is obtained by measuring and comparing datum points within each of the plurality of images.

12. The method of claim 11, wherein each of the plurality of images are captured by one image-capturing device, and wherein the load is rotated within the cavity.

13. The method of claim 9, wherein the step of using the load identity to determine a load density includes comparing the load identity to a load identity/density database, wherein the load identity/density database includes a plurality of load identities each corresponding to a load density, and wherein a control matches the load identity to one of the plurality of load identities to determine the corresponding load density.

14. The method of claim 9, further including the steps of:

collecting load surface information from the image-capturing device during performance of the heating pattern, wherein the control collects updated load surface information at substantially regular time intervals;

comparing the updated load surface information with a stored load doneness table including a plurality of load identities, each corresponding to set of load doneness characteristics, and wherein a control compares the updated load surface information with the corresponding load doneness characteristics to determine when the updated load surface information is substantially similar to the corresponding load doneness characteristics;

terminating the heating pattern when the updated load surface information is substantially similar to the corresponding load doneness characteristics.

19. The method of claim 11, wherein each of the plurality of images are captured by one image-capturing device, and wherein the load is rotated within the cavity.

15. A method of heating a load in a cavity using microwaves, the method comprising the steps of:

obtaining a plurality of images using at least one image-capturing device, wherein the at least one image capturing device is adapted to capture a plurality of load silhouettes;

obtaining a load identity for a load placed within a cavity;

separating the load into at least one usable doneness region and at least one non-usable doneness region using the plurality of load silhouettes;

determining a heating pattern of a microwave generator for heating, wherein the heating pattern is based upon the load identity and the at least one usable doneness region;

heating the load within the cavity using the determined heating pattern; and

terminating the heating pattern when a control determines that at least a portion of the at least one usable doneness region includes at least a portion of the usable doneness region is substantially similar to a corresponding stored doneness characteristic.

16. The method of claim 15, wherein the step of obtaining a load identity includes using at least one of a manual identity input and the plurality of images from the image-capturing device.

17. The method of claim 15, further including the steps of:

obtaining a load volume for the load using the plurality of images captured by the at least one image-capturing device;

using the load identity to determine a load density;

determining a load mass using the load volume and corresponding load density; and

determining the heating pattern for the load based upon at least the load mass.

18. The method of claim 17, wherein the heating pattern includes a power-level pattern and cook-time pattern, and wherein the step of terminating the heating pattern is configured to cut short at least one of the power-level pattern and the cook-time pattern before predetermined ends of the power-level pattern and cook-time pattern, respectively, when the at least one doneness characteristic is substantially similar to the corresponding stored doneness characteristic.

20. The method of claim 18, wherein the load volume is determined by the control by comparing the plurality of images of the load.