Woven fabric with shape memory element strands

• US 9,427,342 B2
• Filed: 12/19/2014
• Issued: 08/30/2016
• Est. Priority Date: 03/12/2007
• Status: Active Grant

• Current Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Original Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Inventors: Carlson, James M., Kuppurathanam, Shyam S. V., Parker, Fred T., Todd, Rebecca Sue
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): BARIA, DINAH N
• Application Number:
  US14/577,777
• Publication Number:
  US 20150127088A1
• Time in Patent Office: 620 Days
• Field of Search: 442 1- 6, 442181-189, 623/1.19, 623/1.53
• US Class Current: 1/1
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61L 2400/16 Materials with shape-memory or superelastic properties
• CPC Class Codes: A61L 31/022 Metals or alloys
• CPC Class Codes: A61L 31/041 Mixtures of macromolecular compounds
• CPC Class Codes: A61L 31/14 Materials characterised by their function or physical properties , e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
• CPC Class Codes: C08L 2201/12 Shape memory
• CPC Class Codes: D02G 3/12 Threads containing metallic filaments or strips
• CPC Class Codes: D02G 3/448 Yarns or threads for use in medical applications D02G3/449 takes precedence; surgical suture materials A61L17/00
• CPC Class Codes: D03D 13/004 with weave pattern being non-standard or providing special effects
• CPC Class Codes: D03D 13/008 characterised by weave density or surface weight
• CPC Class Codes: D03D 15/00 Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
• CPC Class Codes: D03D 15/283 synthetic polymer-based, e.g. polyamide or polyester fibres cellulose-based artificial fibres D03D15/225
• CPC Class Codes: D03D 15/56 elastic
• CPC Class Codes: D03D 3/02 Tubular fabrics
• CPC Class Codes: D10B 2101/20 Metallic fibres
• CPC Class Codes: D10B 2321/021 polyethylene
• CPC Class Codes: D10B 2321/022 : polypropylene
• CPC Class Codes: D10B 2321/042 : polymers of fluorinated hydrocarbons, e.g. polytetrafluoroethene [PTFE]
• CPC Class Codes: D10B 2331/04 : polyesters, e.g. polyethylene terephthalate [PET]
• CPC Class Codes: D10B 2331/10 : polyurethanes
• CPC Class Codes: D10B 2401/046 : Shape recovering or form memory
• CPC Class Codes: D10B 2401/061 : elastic
• CPC Class Codes: D10B 2509/06 : Vascular grafts; stents

Abstract

The disclosure relates to a woven fabric for use in an implantable medical device. The woven fabric comprises shape memory element strands woven with textile strands. At least one of the shape memory element strands has at least one float of at least five textile strands between binding points.

Claims

1. A biocompatible woven fabric suitable for an implantable medical device comprising shape memory element strands and textile strands aligned in a first direction interlaced with textile strands aligned in a second direction, where at least one of the shape memory element strands aligned in the first direction has at least one float over at least five textile strands aligned in the second direction and at least one float under at least five textile strands aligned in the second direction, wherein the biocompatible woven fabric is adapted to be placed in a vessel and has low porosity and low permeability.

2. The biocompatible woven fabric of claim 1, where the textile strands comprise a polymer selected from the group consisting of polyester, polypropylene, polyethylene, polyurethane, polytetrafluoroethylene, and combinations thereof.

3. The woven fabric of claim 1, where the textile strands have a denier between 0.1 denier to 200 denier.

4. The biocompatible woven fabric of claim 1, where the shape memory element strands are selected from the group consisting of a shape memory polymer, a shape memory metal, and combinations thereof.

5. The biocompatible woven fabric of claim 1, where the shape memory element strands comprise superelastic nitinol wire.

6. The biocompatible woven fabric of claim 5, where the superelastic nitinol wire has a diameter between 70 μ

m to 125 μ

m.

7. The biocompatible woven fabric of claim 1, where the shape memory element strands in the first direction have at least one float of between six to twelve textile strands in the second direction.

8. The biocompatible woven fabric of claim 1, where the fabric comprises a primary weave selected from the group consisting of a plain weave, a basket weave, a rep weave, a rib weave, a twill weave, a leno weave, a mock lena weave, a satin weave, a double weave, or a variation thereof.

9. The biocompatible woven fabric of claim 1, where the fabric comprises a tubular double weave.

10. The biocompatible woven fabric of claim 1, further comprising any two or more of the following:

textile strands comprising a polymer selected from the group consisting of polyester, polypropylene, polyethylene, polyurethane, polyletrafluoroethylene, and combinations thereof;

textile strands comprising a denier between 0.1 denier to 200 denier;

shape memory element strands selected from the group consisting of a shape memory polymer, a shape memory metal, and combinations thereof;

shape memory element strands comprising superelastic nitinol wire having a diameter between 70 μ

m to about 125 μ

m;

shape memory element strands in the first direction having at least one float of between six to twelve textile strands in the second direction; and

a primary weave selected from the group consisting of a plain weave, a basket weave, a rep weave, a rib weave, a twill weave, a leno weave, a mock lena weave, a satin weave, a double weave, or a variation thereof.

11. A biocompatible woven tubular stent-graft comprising shape memory element strands aligned in a first direction and polyester strands aligned in the first direction interlaced with textile strands aligned in a second direction;

and

a primary weave comprising a tubular double weave;

where at least one of the shape memory element strands has at least one float over at least five textile strands aligned in the second direction and at least one float under at least five textile strands aligned in the second direction, wherein the biocompatible woven tubular stent graft is adapted to be placed in a vessel and has low porosity and low permeability.

12. The biocompatible woven tubular stent-graft of claim 11, the shape memory element strands comprising a superelastic nitinol wire having a diameter between 70 μ

m to 125 μ

m and the textile strands comprising polyester having a denier between microdenier to 200 denier.

14. The biocompatible woven fabric of claim 11, wherein some of shape memory strands are arranged radially in a series about the stent graft at at least one end of the stent graft such that the density of shape memory strands at the at least one end of the stent graft is greater than along a length of the stent graft.

13. A biocompatible woven fabric suitable for an implantable medical device comprising shape memory element strands and textile strands aligned in a first direction interlaced with textile strands aligned in a second direction, where at least one of the shape memory element strands aligned in the first direction has at least one float over at least five textile strands aligned in the second direction, and at least one float under at least five textile strands aligned in the second direction, wherein the biocompatible woven fabric is adapted to be placed in the vessel and has low porosity and low permeability, and wherein the shape memory element strands consist of superelastic nitinol.