Modification of an industrial vehicle to include a hybrid fuel assembly and system

• US 9,428,047 B2
• Filed: 10/22/2014
• Issued: 08/30/2016
• Est. Priority Date: 10/22/2014
• Status: Active Grant

• Current Assignee: Jason Green
• Original Assignee: Jason Green
• Inventors: Green, Jason
• Primary Examiner(s): Rocca, Joseph
• Assistant Examiner(s): ARCE, MARLON ALEXANDER
• Application Number:
  US14/520,848
• Publication Number:
  US 20160114673A1
• Time in Patent Office: 678 Days
• Field of Search: 280/834
• US Class Current: 1/1
• CPC Class Codes: B60K 15/05 Inlet covers
• CPC Class Codes: B60K 15/063 Arrangement of tanks
• CPC Class Codes: B60K 15/067 Mounting of tanks
• CPC Class Codes: B60K 15/07 of gas tanks
• CPC Class Codes: B60K 2015/03355 for supplying different types of fuel
• CPC Class Codes: B60K 2015/0634 the fuel tank is arranged below the vehicle floor
• CPC Class Codes: B60Y 2200/142 Heavy duty trucks

Abstract

A system and attendant assembly for incorporating at least one alternate fuel supply, such as of the type used in combination with a conventional distillate fuel, to power a heavy duty industrial vehicle, such as a mine haul dump truck. The system and attendant assembly includes a mounting assembly structured for containment and support of a primary fuel tank and an auxiliary fuel tank. The mounting assembly is disposed on a mounting area laterally adjacent between the two tires on a side of the truck, wherein the mounting assembly and mounting area are cooperatively disposed and structured to facilitate storage of the alternate fuel and operative communication and distribution thereof with the powering operations of the vehicle.

Claims

1. A hybrid fuel assembly for modifying an industrial vehicle to include at least one alternate fuel supply, said assembly comprising:

a mounting area disposed on the industrial vehicle, said mounting area sufficiently dimensioned and structured to operatively retain a mounting assembly,

said mounting assembly cooperatively structured to operatively engage said mounting area, wherein said mounting assembly comprises;

a primary fuel tank formed along a hollow interior within said mounting assembly,

said primary fuel tank comprising at least one baffle formed along an interior of said primary fuel tank, said at least one baffle structured and disposed to partition said primary fuel tank into a plurality of primary fuel compartments,

an auxiliary fuel area sufficiently dimensioned and structured to operatively retain an auxiliary fuel tank,

said auxiliary fuel tank cooperatively structured to operatively engage said auxiliary fuel area,

a shield assembly structured to enclose and secure the auxiliary fuel tank within said auxiliary fuel area on said mounting assembly, and

said mounting assembly further structured and disposed to facilitate operative communication of said primary fuel tank and said auxiliary fuel tank with a powering engine of the vehicle.

2. The assembly as recited in claim 1 wherein said mounting assembly comprises at least one fuel access port in fluid communication with the primary fuel tank.

3. The assembly as recited in claim 2 wherein said mounting assembly further comprises a front access fuel port.

4. The assembly as recited in claim 2 wherein said mounting assembly further comprises a rear access fuel port.

5. The assembly as recited in claim 1 wherein said plurality of primary fuel compartments comprises at least one primary fuel compartment disposed in underlying relation to said auxiliary fuel platform.

6. The assembly as recited in claim 1 wherein said mounting assembly further comprises a plurality of shock absorber bushings.

7. The assembly as recited in claim 1 wherein said mounting assembly further comprises at least one mounting bracket.

8. The assembly as recited in claim 1 wherein the mounting area is disposed laterally adjacent between two tires on a side of the vehicle.

9. The assembly as recited in claim 1 wherein the vehicle is a heavy duty industrial vehicle.

10. The assembly as recited in claim 1 wherein the vehicle comprises a mine haul dump truck.

11. A system for modifying an industrial vehicle to include at least one alternate fuel assembly, said system comprising:

a first hybrid fuel assembly comprising;

a first mounting area disposed on a first side of the industrial vehicle, said first mounting area sufficiently dimensioned and structured to operatively retain a first mounting assembly,

said first mounting assembly cooperatively structured to operatively engage said first mounting area, wherein said first mounting assembly comprises;

a first primary fuel tank formed along a hollow interior within said first mounting assembly,

a first auxiliary fuel area sufficiently dimensioned and structured to operatively retain a first auxiliary fuel tank,

said first auxiliary fuel tank cooperatively structured to operatively engage said first auxiliary fuel area,

said first mounting assembly further structured and disposed to facilitate operative communication of said first primary fuel tank and said first auxiliary fuel tank with a powering engine of the vehicle,

a second hybrid fuel assembly comprising;

a second mounting area disposed on a second side of the industrial vehicle, said second mounting area sufficiently dimensioned and structured to operatively retain a second mounting assembly,

said second mounting assembly cooperatively structured to operatively engage said second mounting area, wherein said second mounting assembly comprises;

a second primary fuel tank formed along a hollow interior within said second mounting assembly,

a second auxiliary fuel area sufficiently dimensioned and structured to operatively retain a second auxiliary fuel tank,

said second auxiliary fuel tank cooperatively structured to operatively engage said second auxiliary fuel area,

said second mounting assembly further structured and disposed to facilitate operative communication of said second primary fuel tank and said second auxiliary fuel tank with a powering engine of the vehicle.

12. The system as recited in claim 11 further comprising a fuel interconnect disposed on the industrial vehicle, said fuel interconnect in fluid communication between said second primary tank and a fuel access port formed on an exterior of said first mounting assembly.

13. The system as recited in claim 12 wherein said first primary fuel tank contains diesel fuel for powering a drive train of the industrial vehicle.

14. The system as recited in claim 13 wherein said second primary fuel tank contains hydraulic fluid for powering a hydraulic truck bed lift of the industrial vehicle.

15. The system as recited in claim 12 wherein each of said first and second auxiliary fuel tanks contain liquefied natural gas for powering a drive train of the industrial vehicle.

16. The system as recited in claim 12 further comprising a first shield assembly structured to enclose and secure said first auxiliary fuel tank within said first auxiliary fuel area on said first mounting assembly.

17. The system as recited in claim 16 further comprising a second shield assembly structured to enclose and secure said second auxiliary fuel tank within said second auxiliary fuel area on said second mounting assembly.