Ferrule for implantable medical device

• US 9,431,814 B2
• Filed: 02/12/2013
• Issued: 08/30/2016
• Est. Priority Date: 02/15/2012
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Dastur, Meherdil D., Stevenson, Mark, Blilie, James, Sherwood, Gregory J., Barry, Patrick J., Boettger, Derek John
• Primary Examiner(s): Nguyen, Chau N
• Assistant Examiner(s): VARGHESE, ROSHN K
• Application Number:
  US13/765,350
• Publication Number:
  US 20130206472A1
• Time in Patent Office: 1,295 Days
• Field of Search: 174/50.56, 174/50.61, 174/650, 174/659, 361/302, 361/306.1
• US Class Current: 1/1
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: F04C 2270/0421 Controlled or regulated
• CPC Class Codes: H01B 17/30 Sealing
• CPC Class Codes: H02G 15/013 Sealing means for cable inlets inlets for cables filled with, or surrounded by, gas or oil H02G15/32

Abstract

A ferrule for an implantable medical device (IMD) can employ stamped metal portion including an electrically-conductive ferrule portion. The stamped ferrule portion can be affixed to a wall of a housing of the IMD. The resulting ferrule can provide cost savings or higher production throughput over a ferrule employing machined ferrule portion.

Claims

1. An apparatus for providing electrical communication through a housing that is metallic and hermetically sealed, the apparatus comprising:

a one-piece ferrule that is biocompatible, the ferrule configured to be located at least partially within a passage into an implantable medical device housing, the ferrule including;

an exterior flange configured to abut an exterior surface of the metallic housing, the exterior flange defining an exit opening;

a tunnel extending from the exterior flange, the tunnel defining a tunnel interior extending away from the exit opening and terminating at inlet opening of the ferrule;

at least one interior tab extending away from an interior of the tunnel in a direction generally aligned with the exterior flange such that a first surface of the at least one interior tab faces the exterior flange and a second, opposite surface of the at least one interior tab faces away from the exterior flange, the at least one interior tab configured to exert a spring bias with the first surface directly against an interior surface of the metallic housing and toward the exterior flange while the exterior flange abuts the exterior surface of the metallic housing to draw the exterior flange toward the exterior surface of the metallic housing;

an electrically insulative insert disposed at least partially inside the tunnel; and

a hermetic seal disposed between the electrically insulative insert and the tunnel.

2. The apparatus of claim 1, wherein the ferrule is a one-piece progressively die stamped monolith including at least one carrier flash.

3. The apparatus of claim 1, comprising at least one conductor extending through the electrically insulative insert.

4. The apparatus of claim 3, comprising a circuit coupled to the at least one conductor.

5. The apparatus of claim 1, wherein the at least one interior tab is a flex tab extending laterally outward from the tunnel and toward and against a portion of an interior wall of the housing adjacent the passage.

6. A system, comprising:

an implantable medical device housing defining an interior and a passage extending from an exterior of the implantable medical device housing to the interior;

a one-piece ferrule that is biocompatible, the ferrule conformed to and joined to the passage, the ferrule extending from the exterior to the interior of the implantable medical device housing, the ferrule including;

an exterior flange configured to abut an exterior surface of the housing, the exterior flange defining an exit opening;

a tunnel extending from the exterior flange, the tunnel defining a tunnel interior extending away from the exit opening and terminating at an inlet opening of the ferrule;

at least one interior tab extending away from an interior of the tunnel in a direction generally aligned with the exterior flange such that a first surface of the at least one interior tab faces the exterior flange and a second opposite surface of the at least one interior tab faces away from the exterior flange, the at least one interior tab configured to exert a spring bias with the first surface directly against an interior surface of the housing and toward the exterior flange while the exterior flange abuts the exterior surface of the housing to draw the exterior flange toward the exterior surface of the housing;

an electrically insulative insert disposed at least partially inside the tunnel; and

a hermetic seal disposed between the electrically insulative insert and the tunnel.

7. The system of claim 6, wherein the hermetic seal includes gold.

8. The system of claim 6, wherein a top surface of the exterior flange defines a recess encircling the exit opening.

9. The system of claim 8, wherein the hermetic seal substantially fills the recess.

10. The system of claim 6, wherein the tunnel includes a notch along its length, away from the opening, with the at least one interior tab extending away from the notch.

11. The system of claim 10, wherein the at least one interior tab is bent away from material defining the tunnel.

12. The system of claim 6, wherein the at least one interior tab is one of a plurality of interior tabs disposed around the tunnel.

13. The system of claim 6, comprising at least one conductor extending through the electrically insulative insert.

14. The system of claim 13, wherein the at least one conductor is one of a plurality of conductors, and wherein respective conductors are respectively coupled to a respective terminal of a capacitor disposed on a circuit coupled to the ferrule.

15. The system of claim 14, wherein some of the conductors are electrically coupled to a common polarity.

16. The system of claim 15, wherein housing is metallic and at least one of the plurality of conductors is in electrical communication with the housing and an opposite polarity terminal of each of the respective capacitors.

17. An implantable medical device, including:

a housing, including an interior portion, an exterior portion, and a first passage between the interior and exterior portions of the housing, the housing configured to carry and hermetically enclose an electronic circuit; and

a capacitive filter ferrule, configured to be located at least partially within the first passage between the interior and exterior portions of the housing to allow capacitively-filtered passage of an electrical connection there between, the capacitive filter ferrule including;

an electrically-conductive outer ferrule portion, configured to be located toward the exterior portion of the housing;

an inner ferrule portion, configured to be located toward the interior portion of the housing, the inner ferrule portion non-integrally formed with the outer ferrule portion but attached to the outer ferrule portion;

the electrical connection; and

a dielectric plug, electrically isolating the electrical connection from the electrically-conductive outer ferrule portion;

wherein the inner ferrule portion includes a flexing spring flange extending laterally outward in a direction generally aligned with the outer ferrule portion such that a first surface of the flexing spring flange faces the outer ferrule portion and a second, opposite surface of the flexing spring flange faces away from the outer ferrule portion and with the first surface of the flexing spring flange biasing directly against the interior portion of the housing and also extending toward and biasing against a portion of an interior wall of the housing adjacent to the first passage between the interior and exterior portions of the housing to draw the outer ferrule portion toward the exterior portion of the housing.

18. The device of claim 17,

wherein the outer ferrule portion includes a stamped sheet metal portion that is sized and shaped to accept a portion of the dielectric plug therewithin and to fit snugly at least partially within the first passage between the interior and exterior portions of the housing;

and

wherein the inner ferrule portion includes a stamped sheet metal portion that is sized and shaped to accept a portion of the dielectric plug therewithin and to provide the flexing flange.

19. The device of claim 17, wherein the inner ferrule portion is electrically-conductive and includes an electrically-conductive tab extending laterally toward an interior of the first passage between the interior and exterior portions of the housing, the electrically-conductive tab including a second passage capable of passing an electrical conductor therethough so as to permit an electrical connection between the electrical conductor and the electrically-conductive tab.