Intravascular catheter insertion device

• US 9,433,758 B2
• Filed: 07/08/2014
• Issued: 09/06/2016
• Est. Priority Date: 07/09/2013
• Status: Active Grant

• Current Assignee: Truecath Inc.
• Original Assignee: Boris Ratiner, Sean S. Farley
• Inventors: Farley, Sean S., Ratiner, Boris
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Swanson, Leah
• Application Number:
  US14/326,088
• Publication Number:
  US 20150018769A1
• Time in Patent Office: 791 Days
• Field of Search: 604/143, 604/144, 604/164.02, 604/164.08, 604/164.12
• US Class Current: 1/1
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 25/0693 Flashback chambers

Abstract

A catheter insertion device has a generally hollow housing having a closed base end opposite an open distal end. A hollow needle defines a channel in fluidic or pneumatic communication between a distal skin-piercing end and the proximal needle end. A plunger is slidably disposed over at least a portion of the hollow needle. The distal skin-piercing end of the hollow needle extends through the plunger distal end. An expandable chamber is at least partially formed by the plunger proximal chamber end and at least an inside surface of the closed based end of the generally hollow needle, where the expandable chamber is in fluidic or pneumatic communication with the channel of the hollow needle through the proximal needle end. The expandable chamber is configured to increase in volume as the plunger moves towards the distal skin-piercing end of the hollow needle.

Claims

1. A catheter insertion device, comprising:

a hollow needle having a distal skin-piercing end opposite a proximal base end, the hollow needle defining a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal base end;

a plunger slidably disposed over at least a portion of the hollow needle, where the distal skin-piercing end of the hollow needle extends through a distal end of the plunger;

a spring mechanically engaged between at least a portion of the proximal base end of the hollow needle and a portion of the plunger, the spring biasing the plunger towards the distal skin-piercing end of the hollow needle;

a catheter slidably disposed over at least a second portion of the hollow needle where the distal skin-piercing end of the hollow needle extends through a distal insertion end of the catheter, the catheter comprising the distal insertion end opposite a proximal connection end, where a surface of the catheter contacts the distal end of the plunger during catheter insertion; and

an expandable chamber having a first opening in fluidic or pneumatic communication with the channel of the hollow needle, the expandable chamber at least partially formed by the proximal base end of the hollow needle and a proximal end of the plunger, the expandable chamber configured to increase in volume as the plunger moves towards the distal skin-piercing end of the hollow needle.

2. The catheter insertion device of claim 1, including a housing attached to the proximal base end of the hollow needle.

3. The catheter insertion device of claim 2, including a first circumferential seal of the expandable chamber disposed about the proximal base end of the hollow needle, the first circumferential seal configured to seal the proximal base end to the plunger when the plunger is moved to its furthest proximal position.

4. The catheter insertion device of claim 3, including a second circumferential seal of the expandable chamber disposed about the plunger, the second circumferential seal configured to seal the plunger to the housing when the plunger is moved to its furthest proximal position.

5. The catheter insertion device of claim 4, including a button non-movably attached to the plunger and extending outside of the housing.

6. The catheter insertion device of claim 5, wherein the housing includes a J-shaped slot, where the plunger moves with the button as the button is configured to be moveable within the J-shaped slot between a stored position, an armed position and an extended position, wherein the stored position comprises when the button is located at a lower end of the J-shaped slot, wherein the armed position comprises when the plunger and button are moved to their furthest proximal position, and wherein the extended position comprises when the plunger and button are moved to their furthest distal position.

7. The catheter insertion device of claim 6, wherein in the armed position a small gap is disposed between the proximal connection end of the catheter and the distal end of the plunger.

8. The catheter insertion device of claim 7, wherein the plunger comprises a circumferential recess, and wherein the housing comprises a needle guard flexure having a distal engagement tip.

9. The catheter insertion device of claim 8, wherein the first and second circumferential seals are each configured to abut only one of either the plunger or the housing when the plunger is in the extended position and stored position.

10. The catheter insertion device of claim 9, wherein the expandable chamber comprises a substantially zero volume when the plunger is in the armed position.

11. A catheter insertion device, comprising:

a generally hollow housing having a closed base end opposite an open distal end;

a hollow needle having a distal skin-piercing end opposite a proximal needle end, where the proximal needle end is non-movably attached to the closed base end of the generally hollow housing and where the proximal needle end is disposed within the generally hollow housing, wherein the distal skin-piercing end of the hollow needle extends beyond the open distal end of the generally hollow housing, where the hollow needle defines a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal needle end;

a plunger slidably disposed over at least a portion of the hollow needle, the plunger comprising a plunger proximal chamber end opposite a plunger distal end, where the distal skin-piercing end of the hollow needle extends through the plunger distal end;

an expandable chamber at least partially formed by the plunger proximal chamber end and at least an inside surface of the closed base end of the generally hollow housing, where the expandable chamber is in fluidic or pneumatic communication with the channel of the hollow needle through the proximal needle end, where the expandable chamber is configured to increase in volume as the plunger moves towards the distal skin-piercing end of the hollow needle;

a first seal attached to either an inside surface of the plunger or the generally hollow housing, and a second seal attached to either an outside surface of the plunger or the generally hollow housing, where the first seal is configured to seal between the inside surface of the plunger and the generally hollow housing when the plunger is at its furthest proximal position and the second seal is configured to seal between the outside surface of the plunger and the generally hollow housing when the plunger is at its furthest proximal position;

a spring mechanically engaged between the generally hollow housing and the plunger, the spring biasing the plunger towards the distal skin-piercing end of the hollow needle; and

a catheter slidably disposed over at least a second portion of the hollow needle where the distal skin-piercing end of the hollow needle extends through a distal insertion end of the catheter, the catheter comprising the distal insertion end opposite a proximal connection end, where a surface of the catheter contacts the plunger distal end during catheter insertion.

12. The catheter insertion device of claim 11, including a button non-movably attached to the plunger and extending outside of the generally hollow housing.

13. The catheter insertion device of claim 12, wherein the housing includes a J-shaped slot, where the plunger moves with the button as the button is configured to be moveable within the J-shaped slot between a stored position, an armed position and an extended position, wherein the stored position comprises when the button is located at a lower end of the J-shaped slot, wherein the armed position comprises when the plunger and button are moved to their furthest proximal position, and wherein the extended position comprises when the plunger and button are moved to their furthest distal position.

14. The catheter insertion device of claim 13, wherein in the armed position a small gap is disposed between the proximal connection end of the catheter and the plunger distal end.

15. The catheter insertion device of claim 14, wherein the plunger comprises a circumferential recess, and wherein the generally hollow housing comprises a needle guard flexure having a distal engagement tip.

16. The catheter insertion device of claim 15, wherein the first and second seals are each configured to abut only one of either the plunger or the housing when the button of the plunger is in the stored or extended position.

17. The catheter insertion device of claim 16, wherein the proximal connection end of the catheter engages the open distal end of the generally hollow housing, where movement of the catheter towards the closed base end of the generally hollow housing is prevented when the plunger moves towards the closed base end of the generally hollow housing when the plunger moves from the stored position to the armed position.

18. A catheter insertion device, comprising:

an elongated hollow needle having a distal skin-piercing end opposite a proximal needle end, where the proximal needle end is non-movably fixed to a needle base, where the elongated hollow needle defines a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal needle end;

a generally hollow housing having an open distal end opposite a housing proximal end, where the needle base is non-movably attached to the housing proximal end;

a plunger translatably disposed over at least a portion of the elongated hollow needle, where the distal skin-piercing end extends through a plunger distal end;

a spring mechanically engaged between the plunger and either the housing proximal end or the needle base, the spring configured to bias the plunger towards the distal skin-piercing end;

a catheter translatably disposed over at least a second portion of the elongated hollow needle, the catheter comprising a distal insertion end opposite a proximal connection end, where the distal skin-piercing end extends through the distal insertion end of the catheter, and where a surface of the catheter contacts the plunger distal end during catheter insertion;

an expandable chamber formed by a plunger proximal end of the plunger, an outside surface of the needle base and an inside surface of the housing proximal end, the expandable chamber varying in volume according to translational movement of the plunger;

a first seal disposed around the outside surface of the needle base; and

a second seal disposed around an outside surface of the plunger.

19. The catheter insertion device of claim 18, wherein the plunger is manually moveable between a stored position and an armed position, where the armed position comprises the chamber having a substantially zero volume as the plunger is in its furthest proximal position.

20. The catheter insertion device of claim 19, wherein when the plunger is in the armed position, the first seal is disposed between the outside surface of the needle base and an inside surface of the plunger, and the second seal is disposed between the outside surface of the plunger and the inside surface of the housing proximal end.

21. A catheter insertion device, comprising:

a generally hollow housing comprising an open distal end opposite a housing base end;

a hollow needle having a distal skin-piercing end opposite a proximal needle end, the hollow needle defining a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal needle end, where the proximal needle end is non-movably attached to the housing base end and the distal skin-piercing end of the hollow needle extends beyond the open distal end of the generally hollow housing;

a plunger slidably disposed over at least a portion of the hollow needle, the plunger comprising a plunger proximal end opposite a plunger distal end, where the distal skin-piercing end of the hollow needle extends through the plunger distal end; and

a spring mechanically engaged between the generally hollow housing and the plunger, the spring biasing the plunger towards the distal skin-piercing end of the hollow needle;

wherein an expandable chamber is defined at least partially by the plunger proximal end and an inside surface of the housing base end, where the expandable chamber is in fluidic or pneumatic communication with the channel of the hollow needle, where the expandable chamber is configured to increase in volume as the plunger moves towards the distal skin-piercing end of the hollow needle;

wherein at least a portion of the plunger movably extends out through the open distal end of the generally hollow housing.

22. The catheter insertion device of claim 21, including a first seal disposed between an outside surface of the plunger and the housing base end.

23. The catheter insertion device of claim 22, including a second seal disposed between an inside surface of the plunger and the housing base end.

24. The catheter insertion device of claim 23, including a catheter slidably disposed over at least a second portion of the hollow needle where the distal skin-piercing end of the hollow needle extends through a distal insertion end of the catheter, the catheter comprising the distal insertion end opposite a proximal connection end, where the proximal connection end of the catheter is configured to be disposed next to the plunger distal end.

25. A catheter insertion device, comprising:

a generally hollow housing comprising an open distal end opposite a housing base end;

a hollow needle having a distal skin-piercing end opposite a proximal needle end, the hollow needle defining a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal needle end, where the proximal needle end is non-movably attached to the housing base end and the distal skin-piercing end of the hollow needle extends beyond the open distal end of the generally hollow housing;

a plunger slidably disposed over at least a portion of the hollow needle, the plunger comprising a plunger proximal end opposite a plunger distal end, where the distal skin-piercing end of the hollow needle extends through the plunger distal end; and

a spring mechanically engaged between the generally hollow housing and the plunger, the spring biasing the plunger towards the distal skin-piercing end of the hollow needle;

wherein an expandable chamber is defined at least partially by the plunger proximal end and an inside surface of the housing base end, where the expandable chamber is in fluidic or pneumatic communication with the channel of the hollow needle, where the expandable chamber is configured to increase in volume as the plunger move towards the distal skin-piercing end of the hollow needle;

wherein the spring mechanically engaged between the generally hollow housing and the plunger is the only spring in the catheter insertion device.

26. A catheter insertion device, comprising:

a generally hollow housing comprising an open distal end opposite a housing base end;

a hollow needle having a distal skin-piercing end opposite a proximal needle end, the hollow needle defining a channel in fluidic or pneumatic communication between the distal skin-piercing end and the proximal needle end, where the proximal needle end is non-movably attached to the housing base end and the distal skin-piercing end of the hollow needle extends beyond the open distal end of the generally hollow housing;

a plunger slidably disposed over at least a portion of the hollow needle, the plunger comprising a plunger proximal end opposite a plunger distal end, where the distal skin-piercing end of the hollow needle extends through the plunger distal end; and

a spring mechanically engaged between the generally hollow housing and the plunger, the spring biasing the plunger towards the distal skin-piercing end of the hollow needle;

wherein an expandable chamber is defined at least partially by the plunger proximal end and an inside surface of the housing base end, where the expandable chamber is in fluidic or pneumatic communication with the channel of the hollow needle, where the expandable chamber is configured to increase in volume as the plunger move towards the distal skin-piercing end of the hollow needle;

wherein a catheter is advanced by the plunger during catheter insertion.