System for detecting the integrity of a lighting circuit

• US 9,434,308 B2
• Filed: 11/14/2014
• Issued: 09/06/2016
• Est. Priority Date: 11/15/2013
• Status: Active Grant

• Current Assignee: R. A. Phillips Industries Incorporated
• Original Assignee: R. A. Phillips Industries Incorporated
• Inventors: Bean, Adam
• Primary Examiner(s): La, Anh V
• Application Number:
  US14/542,214
• Publication Number:
  US 20150137961A1
• Time in Patent Office: 662 Days
• Field of Search: 340/431, 340/533, 340/438, 340/425.5, 340/641, 340/642, 340/664, 340/662, 340/663, 340/660, 340/435, 340/456, 340/458, 340/463, 340/468, 701/34, 324/504, 324/503, 307/10.1, 307/10.8, 342/70, 180/167, 180/271
• US Class Current: 1/1
• CPC Class Codes: B60Q 11/005 for lighting devices, e.g. indicating if lamps are burning or not
• CPC Class Codes: G01R 19/165 Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/44 Testing lamps
• CPC Class Codes: G01R 31/69 of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances

Abstract

A status monitoring circuit for monitoring the status of an external device coupled to an electrical system of a vehicle, the status monitoring device including a sensing unit coupled to the external device and configured to sense an input voltage and an input current at the external device, a monitoring unit coupled to the sensing unit and configured to determine a normal operation of the external device based on the sensed input voltage, and, in response, to detect an undercurrent condition of the external device based on the sensed input current, and a status indicator coupled to the monitoring unit and configured to display a fault indication in response to the monitoring unit detecting the undercurrent condition.

Claims

1. A status monitoring circuit for monitoring the status of an external device coupled to an electrical system of a vehicle, the status monitoring circuit comprising:

a sensing unit coupled to the external device and configured to sense an input voltage and an input current at the external device;

a monitoring unit coupled to the sensing unit and configured to determine whether the external device is operational based on the sensed input voltage, and, in response, to detect an undercurrent condition of the external device based on the sensed input current, the monitoring unit being further configured to disregard the sensed input current when the external device is not operational; and

a status indicator coupled to the monitoring unit and configured to display a fault indication in response to the monitoring unit detecting the undercurrent condition.

2. The status monitoring circuit of claim 1, wherein the monitoring unit is further configured to determine the external device is operational when the sensed input voltage exceeds a voltage threshold.

3. The status monitoring circuit of claim 1, wherein the monitoring unit is further configured to detect the undercurrent condition of the external device when the sensed input current is less than a current threshold.

4. The status monitoring circuit of claim 1, wherein the sensing unit comprises a resettable fuse configured to shut off current to the external device when the sensed input current exceeds an overcurrent threshold.

5. The status monitoring circuit of claim 4, wherein the resettable fuse comprises a polymeric positive temperature coefficient device.

6. The status monitoring circuit of claim 1, wherein the sensing unit comprises:

a voltage divider configured to generate an attenuated input voltage proportional to the input voltage and to transmit the attenuated input voltage to monitoring unit.

7. The status monitoring circuit of claim 6, wherein the monitoring unit is further configured to determine the external device is operational when the attenuated input voltage exceeds a voltage threshold.

8. The status monitoring circuit of claim 7, wherein the voltage threshold is substantially zero.

9. The status monitoring circuit of claim 1, wherein the sensing unit comprises:

a sense resistor in line with the input current;

a differential amplifier for generating an output voltage proportional to the input current traversing the sense resistor; and

a voltage divider for attenuating the output voltage and to transmit, to the monitoring unit, a signal indicative of the input current.

10. The status monitoring circuit of claim 9, wherein the monitoring unit is further configured to detect the undercurrent condition of the external device when the transmitted signal is less than a current threshold.

11. The status monitoring circuit of claim 1, wherein the sensing unit comprises a non-contact type current sensor.

12. The status monitoring circuit of claim 1, further comprising a power unit configured to supply a regulated voltage to the monitoring unit and the status indicator,

wherein the power unit regulates the input voltage at the external device to generate the regulated voltage.

13. The status monitoring circuit of claim 12, wherein the power unit comprises a linear regulator or a switching regulator.

14. The status monitoring circuit of claim 1, wherein the monitoring unit comprises a programmable microcontroller configured not to detect the undercurrent condition when the vehicle is in engine start mode.

15. The status monitoring circuit of claim 1, wherein the status indicator comprises:

an indicator light; and

a switch configured to turn ON the indicator light in response to the monitoring unit detecting the undercurrent condition.

16. The status monitoring circuit of claim 1, wherein the monitoring unit is further configured to disregard the sensed input current until the sensed input voltage settles to a value or a period of time passes.

17. A status monitoring connector configured to be coupled to an electrical system of a tractor and an electrical system of trailer comprising an external device, the status monitoring connector comprising:

a sensing unit coupled to the external device and configured to sense an input voltage and an input current at the external device;

a monitoring unit coupled to the sensing unit and configured to determine a normal operation of the external device based on the sensed voltage, and, in response, to detect an undercurrent condition of the external device based on the sensed input current;

a status indicator coupled to the monitoring unit and configured to display a fault indication in response to the monitoring unit detecting the undercurrent condition;

a housing configured to accommodate the sensing unit and the monitoring unit;

a first end coupled to the housing and configured to couple to the electrical system of the tractor; and

a second end coupled to the housing and configured to couple to the electrical system of the trailer.

18. The status monitoring connector of claim 17, wherein the first and second ends are compatible with a multi-conductor plug and socket arrangements of the electrical systems of the tractor and the trailer.

19. The status monitoring connector of claim 17, wherein the first end comprises a female connector and the second end comprises a male connector, the female and male connectors being configured to physically mate and electrically couple to one another.

20. The status monitoring connector of claim 17, wherein the first end and the second end are configured not to physically mate with one another.