Threshold condition indication in vehicle fuel system

• US 9,435,302 B2
• Filed: 03/29/2012
• Issued: 09/06/2016
• Est. Priority Date: 03/29/2012
• Status: Active Grant

• Current Assignee: TI Group Automotive Systems LLC
• Original Assignee: TI Group Automotive Systems LLC
• Inventors: Crary, Lynwood F., Deane, Alastair R., Forgue, John R.
• Primary Examiner(s): Smith, R. A.
• Application Number:
  US13/433,882
• Publication Number:
  US 20130256161A1
• Time in Patent Office: 1,622 Days
• Field of Search: 116/2, 116/206, 116/207, 116/216, 116/227, 116/266, 116/267, 116/268, 116/270, 116/272, 737/15
• US Class Current: 1/1
• CPC Class Codes: B60K 15/03006 Gas tanks B60K15/07 takes precedence
• CPC Class Codes: F02B 77/08 Safety, indicating or supervising devices thermal insulation F02B77/11; rendering engines inoperative or idling F02D17/04; dependent on lubricating conditions F01M1/22; dependent on cooling F01P11/14
• CPC Class Codes: F02D 33/003 Controlling the feeding of liquid fuel from storage containers to carburettors or fuel-injection apparatus control of electrical fuel pumps F02D41/3082, controlling fuel flow to a common rail F02D41/3845; Failure or leakage prevention; Diagnosis or detection of failure; Arrangement of sensors in the fuel system; Electric wiring; Electrostatic discharge
• CPC Class Codes: F02D 41/22 Safety or indicating devices for abnormal conditions in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809
• CPC Class Codes: F02M 37/0082 Devices inside the fuel tank other than fuel pumps or filters electrical pumps submerged in fuel tanks F02M37/10, jet pumps F02M37/025
• CPC Class Codes: F02M 99/00 Subject matter not provided for in other groups of this subclass
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A fuel system component may include a body arranged for use in storing or moving fuel within the fuel system, and an indicator associated with the body to provide an indication when the body is subjected to a condition outside of a threshold. The indicator may be responsive to one or more environmental or system conditions outside of a threshold. For example without limitation, the indicator may be responsive to one or more of temperature, pressure, corrosion and electrical conditions to provide an indication when at least one condition exceeds a threshold for that condition.

Claims

1. A fuel system component, comprising:

a body arranged for use in storing or moving fuel within the fuel system;

an indicator associated with the body to provide an indication when the body is subjected to a condition outside of a threshold and the condition relates to at least one of a pressure greater than a threshold pressure or a voltage provided to a component to enable operation of the component that is greater than a threshold voltage, wherein the indicator is a single use indicator that indicates that the condition outside of the threshold has been reached;

wherein the indicator is carried by the body and responsive to conditions directly experienced by the body; and

wherein the indicator is an electrical threshold indicator and is directly carried by a fuel pump or a fuel level sensor of the fuel system.

2. The component of claim 1 wherein a pressure threshold indicator is carried by a fuel tank of the fuel system, within an interior of the fuel tank.

3. A fuel system component, comprising:

a body arranged for use in storing or moving fuel within the fuel system;

an indicator associated with the body to provide an indication when the body is subjected to a condition outside of a threshold, wherein the indicator is responsive to a voltage applied to the component that is greater than a threshold voltage;

wherein the indicator includes a diode;

wherein the diode is a zener diode with a knee voltage at the threshold voltage.

4. The component of claim 3 wherein the body is one of a portion of an electric motor fuel pump or a portion of a fluid level sensor, and the zener diode is connected across the power leads of said fuel pump or fluid level sensor and wherein the zener diode is damaged when the knee voltage is exceeded.

5. A fuel system component, comprising:

a body arranged for use in storing or moving fuel within the fuel system;

an indicator associated with the body to provide an indication when the body is subjected to a condition outside of a threshold, wherein the indicator is responsive to a pressure over a threshold pressure to provide an indication that the body was subjected to a pressure beyond the threshold pressure, wherein the indicator includes an indicating surface the appearance of which is changed when a pressure beyond a threshold is exerted on the indicator, wherein the indicator includes a diaphragm that defines a reference chamber, and a pin movable by the diaphragm into engagement with the indicating surface when the pressure outside of the reference chamber and acting on the diaphragm is greater than the threshold pressure, and wherein the pin includes a point that forms an indent in the indicating surface when engaged with the indicating surface.

6. The component of claim 5 wherein the body includes a fuel tank, the indicator is carried by a fuel tank and the indicating surface is a separate component from the fuel tank.

7. The component of claim 5 wherein body includes a fuel tank, the indicator is carried by the fuel tank and the indicating surface is an integral portion of the fuel tank.

8. The component of claim 5 wherein the indicating surface includes a membrane that is ruptured when acted upon by a pressure beyond the threshold pressure.

9. A fuel system component to which electricity is supplied in use, comprising:

positive and negative power terminals to which power is supplied to the component to enable operation of the component;

an electric threshold indicator communicated with the power terminals and operative to change from a first state to a second state when the voltage applied to the power terminals is beyond a threshold; and

wherein the electric threshold indicator is a single use indicator that indicates that the condition outside of the threshold has been reached.

10. The component of claim 9 wherein the electric threshold indicator includes a zener diode having a knee voltage equal to the threshold voltage and wherein the zener diode is damaged when the voltage across the zener diode exceeds the knee voltage.

11. The component of claim 10 wherein the zener diode is connected across the positive and negative power terminals.

12. A multiple condition indicator for a fuel system component, comprising:

a first indicator responsive to a first condition to provide an indication when the first condition exceeds a threshold for that condition;

a second indicator responsive to a second condition to provide an indication when the second condition exceeds a threshold for that condition;

a body of a fuel system component to which the first indicator and the second indicator are mounted, and wherein the first condition is pressure and the second condition is both different than the first condition and one of corrosivity, pressure or voltage;

wherein the first and second indicators are single use indicators that indicates when the condition outside of the threshold has been reached; and

wherein the first condition is voltage and the second condition is pressure.

13. The indicator of claim 12 which also includes a third indicator responsive to a third condition to provide an indication when the third condition exceeds a threshold for that condition, and where the first condition, second condition and third condition are all different than each other.