Resistor, particularly a low-resistance current-measuring resistor

• US 9,437,353 B2
• Filed: 06/05/2013
• Issued: 09/06/2016
• Est. Priority Date: 06/29/2012
• Status: Active Grant

• Current Assignee: Isabellenhuette Heusler GmbH & Co. KG
• Original Assignee: Isabellenhuette Heusler GmbH & Co. KG
• Inventors: Hetzler, Ullrich
• Primary Examiner(s): LEE, KYUNG S
• Application Number:
  US14/400,551
• Publication Number:
  US 20150102897A1
• Time in Patent Office: 1,189 Days
• Field of Search: 338/322
• US Class Current: 1/1
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: H01C 1/14 Terminals or tapping points or electrodes specially adapted for resistors in general H01R; Arrangements of terminals or tapping points or electrodes on resistors
• CPC Class Codes: H01C 1/148 the terminals embracing or surrounding the resistive element H01C1/142 takes precedence
• CPC Class Codes: H01C 17/00 Apparatus or processes specially adapted for manufacturing resistors providing fillings for housings or enclosures H01C1/02; reducing insulation surrounding a resistor to powder H01C1/03; manufacture of thermally variable resistors H01C7/02, H01C7/04
• CPC Class Codes: H01C 7/13 current responsive

Abstract

The invention relates to a resistor, in particular a low-resistance current-measuring resistor, comprising a first connection part (1) that consists of a conductor material for introducing an electrical current (I), a second connection part (2) that consists of a conductor material for discharging said electrical current (I), and a resistor element (3) that consists of a resistor material and is arranged between the two connection parts (1, 2) in the direction of the current, also comprising a resistor coating (7) that consists of a metallic material for the purpose of achieving protection from corrosion, and/or improving solderability. According to the invention, the metallic coating (7) is applied directly to the entire free surface of the resistor element (3) without any insulation layer.

Claims

1. A resistor comprising:

a) a first connection part comprising a conductor material for introducing an electrical current into the resistor,

b) a second connection part comprising a conductor material for discharging the electrical current from the resistor,

c) a resistor element comprising a resistor material, the resistor element being arranged in a direction of a current between the first connection part and the second connection part, and

d) a metallic coating of the resistor comprising a metallic material to achieve at least one of corrosion protection and improved solderability,

wherein;

e) the metallic coating is applied without an insulation layer directly to an entire free surface of the resistor element

f) the metallic coating together with the resistor element forms an electrical bypass between the first and second connection parts,

g) the electrical bypass through the metallic coating has a specific electrical conductance value,

h) the resistor element has a specific electrical conductance value between the first and second connection parts, and

i) the electrical conductance value of the electrical bypass is lower than 10% of the electrical conductance value of the resistor element.

2. The resistor according to claim 1, wherein the metallic coating has a layer thickness of less than 50 μ

m.

3. The resistor according to claim 1, wherein the metallic material of the coating has a greater specific electrical resistance than the resistor material of the resistor element.

4. The resistor according to claim 1, wherein the metallic material is a member selected from the group consisting of the following materials:

a) nickel,

b) nickel-phosphorus,

c) gold,

d) silver,

e) palladium, and

f) an alloy of the aforementioned materials.

5. The resistor according to claim 1, wherein

a) the resistor without the metallic coating has an electrical resistance value with a specific temperature coefficient,

b) the resistor with the metallic coating has an electrical resistance value with a specific temperature coefficient, and

c) the temperature coefficient with the coating differs by less than 20% from the temperature coefficient without the coating.

6. The resistor according to claim 1, wherein the metallic coating completely envelops the resistor including the first and second connection parts and the resistor element.

7. The resistor according to claim 1, wherein the metallic coating is at least one of solderable, weldable, bondable and corrosion-resistant.

8. The resistor according to claim 1, wherein

a) the conductor material of the connection parts is copper or a copper alloy and

b) the resistor material of the resistor element is a copper alloy, and

d) the resistor element is electrically and mechanically connected to the first and second connection parts.

9. The resistor according to claim 1, wherein the first and second connection parts are arranged on opposite sides of the resistor element.

10. The resistor according to claim 1, wherein at least one of the first and second connection parts and the resistor element are plate-shaped.

11. The resistor according to claim 10, wherein at least one of the plate-shaped connection parts and the plate-shaped resistor element are flat.

12. The resistor according to claim 10, wherein at least one of the plate-shaped connection parts and the plate-shaped resistor element are curved.

13. The resistor according to claim 1, wherein

a) the resistor material has a specific electrical resistance with a temperature coefficient of less than 5·

10<sup>−

4</sup> K<sup>−

1</sup>, and

b) the resistor material has a specific electrical resistance which is less than 2·

10<sup>−

4</sup> Ω

·

m, and

c) the conductor material has a specific electrical resistance which is less than 10<sup>−

5</sup> Ω

·

m.

14. A coating method for coating an electrical resistor comprising applying a metallic coating to a resistor element of the electrical resistor to achieve at least one of corrosion protection and improved solderability, wherein,

a) the metallic coating is applied without an insulation layer directly to an entire free surface of the resistor element;

b) the metallic coating together with the resistor element forms an electrical bypass between a first connection part and a second connection part, said first connection part comprising a conductor material for introducing an electrical current into the resistor, and said second connection part comprising a conductor material for discharging the electrical current from the resistor,

c) the electrical bypass through the metallic coating has a specific electrical conductance value,

d) the resistor element has a specific electrical conductance value between the first and second connection parts, and

e) the electrical conductance value of the electrical bypass is lower than 10% of the electrical conductance value of the resistor element.

15. The coating method according to claim 14, wherein the metallic coating is applied as a galvanized coating to the resistor element.

16. The coating method according to claim 15, wherein the metallic coating is applied as a single coating using a barrel plating method.

17. The coating method according to claim 14, wherein the metallic coating is applied chemically to the resistor element.