Motor drive device

• US 9,438,148 B2
• Filed: 03/12/2014
• Issued: 09/06/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Hitachi Astemo Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Automotive Systems Limited (Hitachi, Ltd.)
• Inventors: Fuse, Tomoyasu, Yatsugi, Tomishige, Koseki, Tomonobu
• Primary Examiner(s): COLON SANTANA, EDUARDO
• Assistant Examiner(s): Dhakal, Bickey
• Application Number:
  US14/206,129
• Publication Number:
  US 20140265959A1
• Time in Patent Office: 909 Days
• Field of Search: 318/139
• US Class Current: 1/1
• CPC Class Codes: B62D 5/0484 for reaction to failures, e.g. limp home
• CPC Class Codes: B62D 5/0487 detecting motor faults B62D5/0496 takes precedence
• CPC Class Codes: H02H 7/0844 Fail safe control, e.g. by comparing control signal and controlled current, isolating motor on commutation error
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H02P 29/027 the fault being an over-current
• CPC Class Codes: H02P 31/00 Arrangements for regulating or controlling electric motors not provided for in groups H02P1/00 - H02P5/00, H02P7/00 or H02P21/00 - H02P29/00
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure

Abstract

The present invention relates to a motor drive device having a drive circuit for driving a power supply relay and a phase relay providing a fail-safe function. The motor drive device includes: an inverter circuit for supplying electric power to an electric motor; a power supply relay provided on a power supply line for supplying electric power from a power supply to the inverter circuit; a phase relay provided on a drive line between the inverter circuit and the electric motor, and constituted by a semiconductor switching element; and a drive circuit connected to the phase relay and the power supply relay. The phase relay and the power supply relay share the same drive circuit, and the phase relay and the power supply relay are driven simultaneously by a drive signal output from the drive circuit.

Claims

1. A motor drive device comprising:

an inverter circuit for supplying electric power to an electric motor;

a power supply relay provided on a power supply line for supplying electric power from a power supply to the inverter circuit;

a phase relay provided on a drive line between the inverter circuit and the electric motor, and constituted by a semiconductor switching element;

a drive circuit connected to the phase relay and the power supply relay, for driving the phase relay and the power supply relay;

a first control line connecting the drive circuit to the phase relay;

a first surge-protection circuit provided at a position between the first control line and a motor-side line portion of the drive line connecting the electric motor to the phase relay, and configured to protect the phase relay from surge voltage;

a first current reducing circuit configured to reduce a sneak current flowing from the electric motor into the first control line;

a second control line connecting the drive circuit to the power supply relay;

an electric charge accumulation element provided on an inverter-side line portion of the power supply line between the inverter circuit and the power supply relay, and configured to have a current supply capacity of the inverter circuit;

a second surge-protection circuit connected at a position between the second control line and the inverter-side line portion; and

a second current reducing circuit configured to reduce a sneak current flowing from the electric charge accumulation element into the second control line.

2. The motor drive device according to claim 1, wherein the first current reducing circuit is provided on the first control line.

3. The motor drive device according to claim 1, wherein the first current reducing circuit is provided at a position branched from the first control line so as to be in series with the first surge-protection circuit.

4. The motor drive device according to claim 1, wherein

the first surge-protection circuit includes at least one of a zener diode and a diode, and

the first current reducing circuit includes at least one of a zener diode, a diode, a resistor and a load element.

5. The motor drive device according to claim 1, wherein the semiconductor switching element constituting the phase relay includes an N-channel MOSFET.

6. The motor drive device according to claim 1, wherein the electric motor is a three-phase motor.

7. The motor drive device according to claim 6, wherein the inverter circuit includes an upstream side drive element and a downstream side drive element provided for each of drive lines of the three-phase motor so as to correspond to each phase.

8. The motor drive device according to claim 7, further comprising

an inverter driver circuit supplied with a boosted power supply voltage and for controlling the inverter circuit.

9. The motor drive device according to claim 8, wherein the inverter driver circuit includes, for each phase, a high-side driver for controlling the upstream side drive element of the inverter circuit and a low-side driver for controlling the downstream side drive element of the inverter circuit.

10. The motor drive device according to claim 1, further comprising:

a booster circuit for boosting the power supply voltage, and supplying the boosted voltage to the drive circuit so that the drive circuit supplies a control signal based on the boosted voltage to the phase relay and the power supply relay.

11. The motor drive device according to claim 1, further comprising:

a microcomputer for controlling the drive circuit; and

a power supply IC for supplying an operation power to the microcomputer based on the power supply voltage.

12. The motor drive device according to claim 1, wherein the power supply relay includes one of a mechanical relay and a semiconductor relay.

13. A motor drive device comprising:

an inverter circuit for supplying electric power to an electric motor;

a power supply relay provided on a power supply line for supplying electric power from a power supply to the inverter circuit;

a phase relay provided on a drive line between the inverter circuit and the electric motor, and constituted by a semiconductor switching element;

a drive circuit connected to the phase relay and the power supply relay, for driving the phase relay and the power supply relay;

a control line connecting the drive circuit to the power supply relay;

an electric charge accumulation means provided on an inverter-side line portion of the power supply line between the inverter circuit and the power supply relay;

a surge-protection means connected at a position between the control line and the inverter-side line portion; and

a current reducing means for reducing a sneak current flowing from the electric charge accumulation means into the control line.

14. A motor drive device comprising:

an inverter circuit for supplying electric power to an electric motor;

a power supply relay provided on a power supply line for supplying electric power from a power supply to the inverter circuit;

a phase relay provided on a drive line between the inverter circuit and the electric motor, and constituted by a semiconductor switching element;

a drive circuit connected to the phase relay and the power supply relay, for driving the phase relay and the power supply relay;

a control line connecting the drive circuit to the power supply relay;

an electric charge accumulation element provided on an inverter-side line portion of the power supply line between the inverter circuit and the power supply relay, and configured to have a current supply capacity of the inverter circuit;

a surge-protection circuit connected at a position between the control line and the inverter-side line portion; and

a current reducing circuit configured to reduce a sneak current flowing from the electric charge accumulation element into the control line.

15. The motor drive device according to claim 14, wherein the power supply relay is constituted by a semiconductor switching element.

16. The motor drive device according to claim 14, wherein the electric charge accumulation element is a smoothing capacitor provided at a position between the power supply line and a ground point.

17. The motor drive device according to claim 14, wherein the current reducing circuit includes at least one of a zener diode, a diode, a resistor and a load element, provided on the control line.

18. The motor drive device according to claim 14, wherein the current reducing circuit includes one of a zener diode and a diode, connected in series to the surge-protection circuit.