Removable controller for an infusion pump

• US 9,440,021 B2
• Filed: 12/20/2013
• Issued: 09/13/2016
• Est. Priority Date: 05/21/2007
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Patel, Rajan, Kirschen, Todd, Friedman, Steven, Briones, Victor, Colton, Joshua, Balmeo, Mellanie
• Primary Examiner(s): Bosques, Edelmira
• Assistant Examiner(s): PATEL, SHEFALI DILIP
• Application Number:
  US14/135,960
• Publication Number:
  US 20140114252A1
• Time in Patent Office: 998 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2005/16863 Occlusion detection
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: Y10S 128/01 Motorized syringe
• CPC Class Codes: Y10S 128/12 Pressure infusion

Abstract

Some embodiments of an infusion pump system include a controller device that is configured to removably attach to a pump device in a manner that provides a secure fitting, an overall compact size, and a reliable electrical connection. In particular embodiments, the controller device can be secured to the pump device in a generally side-by-side arrangement. The compact size can enhance the discreteness and portability of the infusion pump system.

Claims

1. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a cavity extending along a longitudinal axis to receive a pre-filled medicine cartridge, and a drive system at least partially enclosed in the pump housing to dispense a medicine from the pump device when the medicine cartridge is received in the cavity;

a controller device including;

a controller housing releasably matable with the pump housing so as to removably mount the controller device to the pump device, wherein a first electrical connector of the pump device mates with a second electrical connector of the controller device when the controller device removably mounts to the pump device; and

a release member that is movably mounted to one of the pump housing and the controller housing and that is spring biased toward a locking position, the release member being movable away from the other of the pump housing and the controller housing prior to detaching the controller device and the pump device from one another, the release member being movable from the locking position in which the controller device and the pump device are retained together for electrical connection of the first and second electrical connectors to a second position in which the controller device and the pump device are detachable from one another, wherein the release member is spring biased to move to the locking position to engage a mating structure of the other of the pump device and the controller device in response to the controller housing mating with the pump housing.

2. The pump system of claim 1, wherein the release member comprises a latch that is biased toward the locking position to engage the pump housing.

3. The pump system of claim 2, wherein the latch is arranged to engage a lateral side of the pump device when in the locking position.

4. The pump system of claim 3, wherein the latch is adjusted to the second position when shifted away from the lateral side of the pump device.

5. The pump system of claim 3, wherein the latch is arranged to engage a segmented guide rail along the lateral side of the pump device when in the locking position.

6. The pump system of claim 1, wherein when the release member is in the locking position, the controller device and the pump device are retained in a side-by-side arrangement so as to maintain the electrical connection between the first electrical connector of the pump device and the second electrical connector of the controller device.

7. The pump system of claim 6, wherein the first and second electrical connectors are configured to automatically separate in response to the release member being adjusted to the second position.

8. The pump system of claim 1, wherein the controller housing encloses at least a portion of control circuitry that activates an actuator of the drive system in the pump housing via electrical signals communicated through the electrical connection of the first electrical connector and the second electrical connector.

9. The pump system of claim 8, wherein the pump housing is not surrounded by the controller housing when the pump device is removably mounted with the controller device.

10. The pump system of claim 1, wherein the release member moves to the locking position to engage the mating structure of the pump device in response to longitudinally sliding the pump device toward the controller device in a longitudinal direction generally parallel to a maximum longitudinal length of the pump device.

11. A portable infusion pump system, comprising:

a pump device including at least a portion of a drive system to dispense a medicine from a prefilled medicine cartridge when the medicine cartridge is slidably inserted into the pump device;

a controller device removably mountable to the pump device so that the controller device engages and mates with an exterior of the pump device, the controller device having a user interface display and being in electrical communication with an electrically powered actuator housed inside the pump device when the controller device is removably mounted to the pump device; and

a release member that is movably mounted to one of the pump device and the controller device and that is spring biased toward a locking position, the release member being movable from the locking position in which the controller device and the pump device are retained together for electrical connection to a second position in which the controller device and the pump device are detachable from one another, the release member being movable away from the other of the pump device and the controller device prior to detaching the controller device and the pump device from one another, wherein the release member is spring biased to move to the locking position to engage an external mating structure of the other of the pump device and the controller device in response to the controller device engaging and mating with the exterior of the pump device.

12. The pump system of claim 11, wherein the release member comprises a latch that is biased toward the locking position to engage the external mating structure of the other of the pump device and the controller device.

13. The pump system of claim 12, wherein the latch is arranged to engage a lateral side of the pump device when in the locking position.

14. The pump system of claim 13, wherein the latch is adjusted to the second position when shifted away from the lateral side of the pump device.

15. The pump system of claim 13, wherein the latch is arranged to engage a segmented guide rail along the lateral side of the pump device when in the locking position.

16. The pump system of claim 11, wherein a first electrical connector of the pump device mates with a second electrical connector of the controller device when the release member is in the locking position to retain the controller device and the pump device together.

17. The pump system of claim 16, wherein the first and second electrical connectors are configured to automatically separate in response to adjustment of the release member to the second position.

18. The pump system of claim 11, wherein the pump device comprises a pump housing to enclose the at least the portion of the drive system, and the controller device comprises a controller housing to enclose at least a portion of control circuitry.

19. The pump system of claim 11, wherein the release member moves to the locking position to engage the external mating structure of the other of the pump device and the controller device in response to longitudinally sliding the pump device toward the controller device in a longitudinal direction generally parallel to a maximum longitudinal length of the pump device.

20. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a cavity extending along a longitudinal axis to receive a pre-filled medicine cartridge, and a drive system at least partially enclosed in the pump housing to dispense, a medicine from the pump device when the medicine cartridge is received in the cavity;

a controller device including;

a controller housing releasably matable with the pump housing so as to removably mount the controller device to the pump device, wherein a first electrical connector of the pump device mates with a second electrical connector of the controller device when the controller device removably mounts to the pump device; and

a release member that is movably mounted to one of the pump housing and the controller housing and that is spring biased toward a locking position such that the release member is positioned in the locking position when the controller device and the pump device are attached and when the controller device and the pump device are detached, the release member being movable from the locking position in which the controller device and the pump device are retained together for electrical connection of the first and second electrical connectors to a second position in which the controller device and the pump device are detachable from one another, wherein the release member is spring biased to move to the locking position to engage a mating structure of the other of the pump device and the controller device in response to the controller housing mating with the pump housing.