Systems and methods for making and using connector assemblies for implantable medical device systems

• US 9,440,066 B2
• Filed: 01/23/2015
• Issued: 09/13/2016
• Est. Priority Date: 01/27/2014
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Black, James Robert
• Primary Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US14/604,299
• Publication Number:
  US 20150209575A1
• Time in Patent Office: 599 Days
• US Class Current: 1/1
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/0558 Anchoring or fixation means therefor
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 2001/0582 Suture sleeves
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement

Abstract

A lead extension for an electrical stimulation system includes a lead-extension body, terminals, and a connector. The connector includes a contact housing and a gasket housing. Multiple connector contacts are disposed in the contact housing and are coupled to the terminals. A retention member is disposed along one end of the contact housing and is receivable by a retention socket defined in the gasket housing. A deformable gasket is disposed in the retention socket. A lumen extends through the connector and is suitable for receiving an electrical stimulation lead. The received lead is retained in the lumen by using the retention member to compress the gasket along a longitudinal length of the connector. The longitudinal compression of the gasket causes a corresponding radial expansion of the gasket, which retains the electrical stimulation lead within the lumen.

Claims

1. A lead extension for an electrical stimulation system, the lead extension comprising:

a lead extension body having a distal end portion and a proximal end portion;

a plurality of terminals disposed along the proximal end portion of the lead extension body;

a connector disposed along the distal end portion of the lead extension body, the connector having an exterior surface and a longitudinal length, the connector comprising

a contact housing having a first end portion, an opposing second end portion, and an exterior surface, the contact housing defining a contact-housing lumen and comprising a plurality of connector contacts disposed in the contact housing and exposed to the contact-housing lumen,

a retention member disposed along the second end portion of the contact housing, the retention member defining a retention-member lumen extending along an entire length of the retention member,

a gasket housing coupled to the second end portion of the contact housing, the gasket housing having a first end, an opposing second end, and an exterior surface,

a retention socket defined along the first end of the gasket housing, the retention socket comprising a rear wall and a side wall, the retention socket configured and arranged for receiving the retention member,

a gasket-housing lumen extending between the exterior surface of the gasket housing and the rear wall of the retention socket,

a deformable gasket disposed in the retention socket and defining a gasket lumen,

wherein the retention-member lumen, the contact-housing lumen, the gasket-housing lumen, and the gasket lumen collectively form a lead lumen configured and arranged for receiving a portion of an electrical stimulation lead,

wherein the gasket housing is configured and arranged to tighten toward the contact housing by advancing the retention member into the retention socket and compressing the deformable gasket along the longitudinal length of the connector, the longitudinal compression of the gasket causing a corresponding radial expansion of the gasket into the lead lumen, the radial expansion of the gasket retaining a portion of the electrical stimulation lead within the lead lumen when the electrical stimulation lead is received by the lead lumen; and

a plurality of conductors electrically coupling the plurality of terminals to the plurality of connector contacts.

2. The lead extension of claim 1, wherein the side wall of the retention socket comprises a threaded portion.

3. The lead extension of claim 2, wherein at least one thread is disposed along an exterior surface of the retention member, the at least one thread configured and arranged to mate with the threaded portion of the side wall of the retention socket.

4. The lead extension of claim 1, wherein the gasket is configured to form a watertight seal against the electrical stimulation lead when the gasket is radially expanded toward a portion of the electrical stimulation lead.

5. The lead extension of claim 1, wherein the connector further comprises at least one anchoring unit disposed along the exterior surface of the connector, the at least one anchoring unit configured and arranged for anchoring the connector to patient tissue when the connector is implanted in a patient.

6. The lead extension of claim 5, wherein the at least one anchoring unit comprises an anchoring aperture defined in an anchor tab extending outwardly from the connector.

7. The lead extension of claim 1, wherein the gasket is disposed in a pocket defined in the retention socket.

8. The lead extension of claim 1, wherein the connector further comprises a biasing member disposed in the retention socket.

9. The lead extension of claim 1, wherein the retention member comprises a protrusion extending from an exterior surface of the retention member.

10. The lead extension of claim 9, wherein the side wall of the retention socket defines a passageway configured and arranged for receiving the protrusion.

11. The lead extension of claim 1, wherein the lead lumen is a first lead lumen configured and arranged for receiving a portion of the electrical stimulation lead, and wherein the connector defines a second lead lumen configured and arranged for receiving a portion of a second electrical stimulation lead.

12. A lead assembly comprising:

the lead extension of claim 1; and

the electrical stimulation lead comprising

a lead body having a proximal end portion and a distal end portion,

a plurality of electrodes disposed along the distal end portion of the lead body,

a plurality of terminals disposed along the proximal end portion of the lead body, and

a plurality of conductors electrically coupling the plurality of electrodes to the plurality of terminals;

wherein the proximal end portion of the lead body is configured and arranged for insertion into the lead lumen of the connector of the lead extension;

wherein the plurality of terminals of the electrical stimulation lead are configured and arranged for coupling with the plurality of connector contacts of the connector when the proximal end portion of the lead body is inserted into the lead lumen.

13. The lead assembly of claim 12, wherein the electrical stimulation lead further comprises a retention sleeve disposed along the proximal end portion of the lead body, and wherein the gasket of the connector is configured and arranged for tightening toward the retention sleeve when the electrical stimulation lead is inserted into the lead lumen and the retention member of the connector is advanced into the retention socket of the connector.

14. An electrical stimulating system comprising:

the lead assembly of claim 12; and

a control module coupleable to the lead assembly, the control module comprising

a housing,

an electronic subassembly disposed in the housing; and

a control-module connector for receiving the lead extension of the lead assembly, the connector comprising

a connector housing defining a port configured and arranged for receiving the proximal end portion of the body of the lead extension, and

a plurality of connector contacts disposed in the connector housing, the plurality of connector contacts configured and arranged to couple to the plurality of terminals of the lead extension when the proximal end portion of the lead extension body is received by the connector housing of the control-module connector.

15. A method of implanting an electrical stimulation lead, the method comprising:

providing the lead assembly of claim 12;

advancing the distal end portion of the electrical stimulation lead of the lead assembly to a target stimulation location within a patient;

inserting the proximal end portion of the electrical stimulation lead into the lead lumen of the connector of the lead extension of the lead assembly; and

retaining the proximal end portion of the electrical stimulation lead in the lead lumen by advancing the retention member of the connector housing of the connector into the retention socket of the gasket housing of the connector, the advancement of the retention member into the retention socket causing the deformable gasket of the connector to compress along the longitudinal length of the connector, the longitudinal compression of the gasket causing a corresponding radial expansion of the gasket into the lead lumen, the radial expansion of the gasket retaining the proximal end portion of the electrical stimulation lead within the lead lumen.

16. The method of claim 15, wherein retaining the proximal end portion of the electrical stimulation lead in the lead lumen comprises forming a watertight seal between the gasket and the electrical stimulation lead.