Window having vacuum insulated glass (VIG) unit and frame including vacuum insulated structure(s)

• US 9,441,415 B2
• Filed: 12/27/2012
• Issued: 09/13/2016
• Est. Priority Date: 12/27/2012
• Status: Expired due to Fees

• Current Assignee: Guardian Glass LLC (KOCH Industries Incorporated)
• Original Assignee: Guardian Industries Corporation (KOCH Industries Incorporated)
• Inventors: Dear, Ryan L.
• Primary Examiner(s): Austin, Aaron
• Assistant Examiner(s): FERGUSON, LAWRENCE D
• Application Number:
  US13/727,631
• Publication Number:
  US 20140186556A1
• Time in Patent Office: 1,356 Days
• Field of Search: 428/212
• US Class Current: 1/1
• CPC Class Codes: E06B 2003/26321 with additional prefab insulating materials in the hollow space
• CPC Class Codes: E06B 3/24 specially adapted for double glazing separable parts for securing panes E06B3/64
• CPC Class Codes: E06B 3/26345 for wooden or plastic section members
• CPC Class Codes: E06B 3/2675 combined with prefabricated insulating elements
• CPC Class Codes: E06B 3/273 with prefabricated insulating elements held in position by deformation of portions of the metal frame members
• CPC Class Codes: E06B 3/6612 Evacuated glazing units
• CPC Class Codes: E06B 3/6621 with special provisions for fitting in window frames or to adjacent units; Separate edge protecting strips E06B3/66347 takes precedence
• CPC Class Codes: E06B 3/66304 Discrete spacing elements, e.g. for evacuated glazing units
• CPC Class Codes: E06B 3/66357 Soldered connections or the like
• CPC Class Codes: Y02A 30/24 Structural elements or technologies for improving thermal insulation
• CPC Class Codes: Y02A 30/249 Glazing, e.g. vacuum glazing
• CPC Class Codes: Y02B 80/00 Architectural or constructional elements improving the thermal performance of buildings
• CPC Class Codes: Y02B 80/22 Glazing, e.g. vaccum glazing
• CPC Class Codes: Y10T 428/24273 including aperture

Abstract

A window includes a vacuum insulating glass (VIG) window unit in a window frame. The window frame includes at least one vacuum insulated structure (VIS) for improving the insulating functionality of the frame, so that the frame can adequately insulate the periphery of the VIG unit. Such windows may be used in residential and/or commercial window applications for buildings. The use of a window frame having at least one VIS is advantageous in that allows for improved window frame thermal performance and a narrow frame design if desired for improved aesthetics.

Claims

1. A window comprising:

a vacuum insulated glass (VIG) window unit in a window frame;

said VIG window unit comprising first and second glass substrates with a low pressure gap provided therebetween, the low pressure gap being at pressure less than atmospheric pressure;

said window frame comprising a plurality of elongated cavities that do not contact the first or second glass substrates of the VIG window unit and that are not located between the first and second glass substrates of the VIG window unit;

a vacuum insulated structure located in at least one of said elongated cavities of said window frame, said vacuum insulated structure comprising a sealed flexible envelope that encases insulating material, and wherein an interior of said sealed flexible envelope is at a pressure less than atmospheric pressure; and

wherein the sealed flexible envelope does not contact the first or second glass substrates of the VIG window unit, and no part of the sealed flexible envelope is located between the first and second glass substrates of the VIG window unit.

2. The window of claim 1, wherein said vacuum insulated structure is located in a first elongated cavity of the window frame, and another vacuum insulated structure is located in a second elongated cavity of the window frame, wherein each of the vacuum insulated structures comprises a sealed flexible envelope that encases insulating material, with an interior of the sealed flexible envelope at pressure less than atmospheric pressure.

3. The window of claim 2, wherein the first and second elongated cavities of the window frame are spaced apart from one another and are located on opposite major sides of the VIG window unit.

4. The window of claim 2, wherein the first and second elongated cavities of the window frame are oriented substantially in parallel with each other.

5. The window of claim 2, wherein the window frame includes a third elongated cavity that is oriented substantially parallel to the first and second elongated cavities, and

wherein insulating foam, but not a vacuum insulated structure, is provided in the third elongated cavity.

6. The window of claim 5, wherein the third elongated cavity is located at least partially between the first and second elongated cavities.

7. The window of claim 1, wherein the VIG window unit has four peripheral sides, and wherein the window frame comprises four frame members respectively provided along the four peripheral sides of the VIG window unit, and wherein each of the four frame members comprises:

a plurality of elongated cavities and a vacuum insulated structure located in at least one of said elongated cavities, said vacuum insulated structure comprising a sealed flexible envelope that encases insulating material, and wherein an interior of said sealed flexible envelope is at a pressure less than atmospheric pressure.

8. The window of claim 1, wherein the VIG window unit comprises a plurality of spacers located in the low pressure gap between the first and second glass substrates, and an edge seal provided between the first and second glass substrates for hermetically sealing a periphery of the VIG unit to substantially maintain the low pressure gap at pressure less than atmospheric pressure.

9. The window of claim 1, wherein the VIG window unit has a thickness of from about 4-12 mm.

10. The window of claim 1, wherein said flexible envelope comprises aluminum.

11. The window of claim 1, wherein the interior of said sealed flexible envelope is at a pressure of from about 10⁻

2 to 10<sup>−

4</sup> Torr.

12. The window of claim 1, wherein the low pressure gap between the substrates of the VIG window unit is at a pressure of from about 10⁻

2 to 10<sup>−

4</sup> Torr.

13. The window of claim 1, wherein shapes of the plurality of elongated cavities are defined by polymer-based material of the frame.

14. The window of claim 13, wherein the polymer-based material comprises vinyl and/or PVC.

15. The window of claim 1, wherein the VIG window unit has a visible transmission of at least about 50%.

16. A window frame for use in a window including a vacuum insulated glass (VIG) window unit, said VIG window unit comprising first and second glass substrates with a low pressure gap provided therebetween, the low pressure gap being at pressure less than atmospheric pressure, the window frame comprising:

a plurality of elongated cavities for extending along an edge portion of the window;

a vacuum insulated structure located in at least one of said elongated cavities, said vacuum insulated structure including a sealed envelope that encases insulating material, and wherein an interior of said sealed envelope is at a pressure less than atmospheric pressure, and

wherein the sealed envelope does not contact the first or second glass substrates of the VIG window unit, and no part of the sealed envelope is located between the first and second glass substrates of the VIG window unit.

17. The window frame of claim 16, wherein said vacuum insulated structure is located in a first elongated cavity of the window frame, and another vacuum insulated structure is located in a second elongated cavity of the window frame, wherein each of the vacuum insulated structures comprises a sealed envelope that encases insulating material, with an interior of the sealed envelope at pressure less than atmospheric pressure.

18. The window frame of claim 17, wherein the first and second elongated cavities of the window frame are spaced apart from one another and to be located on opposite major sides of the VIG window unit.

19. The window of claim 17, comprising a third elongated cavity that is oriented substantially parallel to the first and second elongated cavities, and

wherein insulating foam, but not a vacuum insulated structure, is provided in the third elongated cavity.

20. A window frame for use in a window including a window unit, said window unit comprising first and second glass substrates with a gap provided therebetween, the window frame comprising:

a plurality of elongated cavities for extending along an edge portion of the window;

a vacuum insulated structure located in at least one of said elongated cavities, said vacuum insulated structure including a sealed envelope that encases insulating material, and wherein an interior of said sealed envelope is at a pressure less than atmospheric pressure, and

wherein the sealed envelope does not contact the first or second glass substrates of the VIG window unit, and no part of the sealed envelope is located between the first and second glass substrates of the VIG window unit.