Swellable packer

• US 9,441,449 B1
• Filed: 05/15/2015
• Issued: 09/13/2016
• Est. Priority Date: 03/16/2014
• Status: Active Grant

• Current Assignee: Elie Robert Abi Aad
• Original Assignee: Elie Robert Abi Aad
• Inventors: Abi Aad, Elie Robert
• Primary Examiner(s): Hutchins, Cathleen
• Assistant Examiner(s): RUNYAN, RONALD R
• Application Number:
  US14/713,092
• Time in Patent Office: 487 Days
• Field of Search: 166/188, 166/387, 166/101, 166/106, 166/114
• US Class Current: 1/1
• CPC Class Codes: E21B 33/1208 characterised by the construction of the sealing or packing means E21B33/1277 takes precedence
• CPC Class Codes: E21B 33/127 with inflatable sleeve E21B33/122, E21B33/124 take precedence

Abstract

A swellable packer enabling wellbore isolation in both open hole and cased hole wells. Longitudinal embodiments and radial embodiments have a plurality of channels that penetrate the elastomeric member and through which hydrocarbon and aqueous fluid flow. The plurality of channels enable extensive distribution of this activating fluid and facilitate maximum swelling of the elastomeric member.

Claims

1. A swellable packer for encompassing a cylindrical downhole member having an external surface and a longitudinal axis, said swellable packer comprising:

a swellable elastomeric member having an external surface and disposed axially of said cylindrical downhole member and frictionally bonded circumferentially thereto;

said swellable elastomeric member selected to activate swelling thereof by continuously contacting a hydrocarbon fluid or an aqueous fluid from a wellbore and comprising a plurality of channels disposed circumferentially of said longitudinal axis of said cylindrical downhole member and immediately below said external surface of said swellable elastomeric member and therewithin for passage and containment of said hydrocarbon fluid or said aqueous fluid from said wellbore directly thereinto, for said continuously contacting said swellable elastomeric member with said hydrocarbon fluid or said aqueous fluid and thereby activating swelling thereof;

said plurality of channels comprising a first plurality of channels disposed longitudinally from one end portion of said cylindrical downhole member to a middle portion thereof and disposed proximal to the external surface of said swellable elastomeric member, and a second plurality of channels disposed longitudinally from the other opposite end portion of said cylindrical downhole member to said middle portion thereof and disposed proximal to the external surface of said swellable elastomeric member, with said hydrocarbon fluid or said aqueous fluid entering each of said first plurality of channels and said second plurality of channels said directly from said wellbore; and

each of said first plurality of channels being offset from said second plurality of channels so that there is no fluid communication therebetween.

2. The swellable packer recited in claim 1, wherein the external surface of said cylindrical downhole member is preferably roughened by sand blasting prior to being configured with said swellable elastomeric member disposed circumferentially thereupon.

3. The swellable packer recited in claim 2, wherein a first solid metal ring and a second solid metal ring, each having concentric channels therein, are disposed at respective opposite ends of said cylindrical downhole member circumscribed by said swellable elastomeric member and frictionally attached to the external surface thereof.

4. The swellable packer recited in claim 3, wherein said activated swelled swellable rubber member is confined axially by said first solid metal ring at one end thereof and by said second solid metal ring at the other opposite end thereof.

5. The swellable packer recited in claim 3, wherein said plurality of channels comprises a plurality of radial channels with each radial channel thereof penetrating radially into said swellable elastomeric member from said external surface to a corresponding interior interface thereof with said cylindrical downhole member disposed throughout the longitudinal axis thereof.

6. The swellable packer recited in claim 5, wherein each said channel of said plurality of radial channels has a fixed diameter in the range 0.08 inches to 0.20 inches.

7. The swellable packer recited in claim 5, wherein each said channel of said plurality of radial channels has a fixed diameter of 0.098 inches.

8. The swellable packer recited in claim 1, wherein a first metal ring and a second metal ring are disposed at respective opposite ends of said cylindrical downhole member circumscribed by said swellable elastomeric member and frictionally attached to the external surface thereof.

9. The swellable packer recited in claim 8, wherein said activated swelled swellable elastomeric member is confined axially by said first metal ring at one end thereof and by said second metal ring at the other opposite end thereof.

10. The swellable packer recited in claim 1, wherein said offset of said first plurality of channels is offset from said second plurality of channels by a range of 5°

to 40°

.

11. The swellable packer recited in claim 1, wherein said offset of said first plurality of channels is offset from said second plurality of channels by a range of 15°

to 35°

.

12. The swellable packer recited in claim 1, wherein said offset of said first plurality of channels is offset from said second plurality of channels by a range of 20°

to 25°

.

13. The swellable packer recited in claim 1, wherein said offset of said first plurality of channels is offset from said second plurality of channels by a 22½

°

.

14. The swellable packer recited in claim 1, wherein each said channel of said plurality of channels has a fixed diameter in the range 0.06 inches to 0.16 inches.

15. The swellable packer recited in claim 1, wherein each said channel of said plurality of channels has a fixed diameter of 0.078 inches.

16. The swellable packer recited in claim 1, wherein each said channel of said plurality of channels has a variable diameter in the range 0.06 inches to 0.16 inches.

17. A swellable packer encompassing a cylindrical downhole member having an external surface and a longitudinal axis, said swellable packer comprising:

a swellable fortified elastomeric member having an external surface and disposed axially of said cylindrical downhole member with a first inner elastomeric layer thereof frictionally bonded circumferentially thereto, and having an elastic webbing member disposed annularly of said first inner elastomeric layer and a second outer elastomeric layer and bonded thereto;

said elastic webbing member tightly wound circumferentially of said first inner elastomeric layer;

said swellable layered elastomeric member selected to activate swelling thereof by continuously contacting a hydrocarbon fluid or an aqueous fluid from a wellbore and further comprising a plurality of channels disposed longitudinally and radially of said longitudinal axis of said cylindrical downhole member, immediately below said external surface of said swellable fortified elastomeric member and therewithin for passage and containment of at least one of a hydrocarbon fluid or an aqueous fluid from a wellbore directly thereinto, for contacting said swellable layered elastomeric member with said hydrocarbon fluid or said aqueous fluid and thereby activating expansion swelling thereof; and

each of said first plurality of longitudinal channels being offset from said second plurality of longitudinal channels so that there is no fluid communication therebetween.