Self-setting downhole tool

• US 9,441,451 B2
• Filed: 08/01/2013
• Issued: 09/13/2016
• Est. Priority Date: 08/01/2013
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Jurgensmeier, Michael James
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US13/957,068
• Publication Number:
  US 20150034339A1
• Time in Patent Office: 1,139 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 33/128 with a member expanded radially by axial pressure E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 33/134 Bridging plugs

Abstract

A setting apparatus for use on a downhole tool in a wellbore is described. The setting apparatus comprises an expandable member configured for axial expansion under fluid pressure wherein said expansion moves said downhole tool from an unset position to a set position. Generally, the fluid will be a gas generated downhole and can be generated near or in the expandable member.

Claims

1. A downhole tool for use in a wellbore comprising:

a mandrel;

a first spacer ring disposed about said mandrel, said first spacer ring being fixed from axial movement;

a second spacer ring disposed about said mandrel;

an expandable member disposed about said mandrel and disposed between said first spacer ring and said second spacer ring wherein said expandable member expands axially under fluid pressure such that said expansion moves said second spacer ring axially;

an anchoring assembly; and

a sealing element, wherein said anchoring assembly and sealing element are operationally connected to said second spacer ring such that when said second spacer ring moves axially said anchoring assembly and sealing element move from an unset position to a set position.

2. The downhole tool of claim 1 wherein said expandable member is expanded by a gas.

3. The downhole tool of claim 2 wherein said gas is formed within said expandable member by a reaction of chemicals initiated by an electrical pulse.

4. The downhole tool of claim 1 further comprising a sleeve disposed about said expandable member so that said sleeve limits radial expansion of said expandable member.

5. The downhole tool of claim 1 wherein said expandable member is comprised of a mesh, which allows axial expansion but limits radial expansion of said expandable member.

6. A setting apparatus for use on a downhole tool in a wellbore comprising:

an expandable member configured for axial expansion under fluid pressure, wherein said expansion moves said downhole tool from an unset position to a set position, and wherein said expandable member is expanded by the in situ generation of a high pressure gas formed within said expandable member by a reaction of chemicals initiated by an electrical pulse.

7. The setting apparatus of claim 6 wherein said chemicals react to produce N₂.

8. The setting apparatus of claim 7 wherein said chemicals are a mixture of NaN₃, KNO₃, and SiO₂.

9. The setting apparatus of claim 7 further comprising a sleeve disposed about said expandable member so that said sleeve limits radial expansion of said expandable member.

10. The downhole tool of claim 7 wherein said expandable member is comprised of a mesh, which allows axial expansion but limits radial expansion of said expandable member.

11. The setting apparatus of claim 6 wherein said downhole tool has an anchor assembly and said setting apparatus is operationally connected to said anchor assembly such that expansion of said expandable member moves said anchor assembly from said unset position to said set position so that said downhole tool is anchored from axial movement in said wellbore.

12. The setting apparatus of claim 6 wherein said setting apparatus further comprises:

a first spacer ring, said first spacer ring being fixed from axial movement; and

a second spacer ring wherein said expandable member is disposed between said first spacer ring and said second spacer ring and wherein expansion of said expandable member moves said second spacer ring axially.

13. The setting apparatus of claim 12 wherein said downhole tool has an anchor assembly and a sealing element and wherein said setting apparatus is operationally connected to said anchor assembly such that axial movement of said second spacer ring moves said anchor assembly and sealing element from an unset position to a set position so that said downhole tool is anchored from axial movement in said wellbore and said sealing element sealing engages said wellbore.

14. The setting apparatus of claim 13 wherein said expandable member is expanded by N₂ formed within said expandable member by a reaction of a mixture of NaN3, KNO₃, and SiO₂ initiated by an electrical pulse.

15. A method of anchoring a downhole tool in a wellbore comprising:

(a) introducing said downhole tool having an expandable member into said wellbore to locate said downhole tool at a desired position; and

(b) providing fluid pressure to said expandable member to axially expand said expandable member such that said downhole tool is moved from an unset position in which said downhole tool is not anchored to a set position in which said downhole tool is anchored in said wellbore, wherein said providing fluid pressure to said expandable member comprises providing an electrical pulse to a chemical associated with said expandable member such that said electrical pulse causes said chemical to undergo a gas producing chemical reaction sufficient for said gas to inflate said expandable member and cause axial expansion.

16. The method of claim 15 wherein said gas is N₂.

17. The method of claim 16 wherein said chemical is a mixture of NaN₃, KNO₃, and SiO₂.

18. The method of claim 15 wherein, after said downhole tool is set, said fluid pressure is released and said downhole tool is configured to stay in said set position upon release of said fluid pressure.

19. The method of claim 15 wherein said expandable member is physically limited from expanding in the radial direction.