Waste heat utilization apparatus

• US 9,441,503 B2
• Filed: 08/14/2012
• Issued: 09/13/2016
• Est. Priority Date: 09/30/2011
• Status: Active Grant

• Current Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Original Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Inventors: Ogihara, Satoshi, Haraguchi, Tomonori, Ishikawa, Takayuki, Mizoguchi, Shinichiro, Nagai, Hiroyuki, Iwahashi, Riyako
• Primary Examiner(s): Trieu, Thai Ba
• Application Number:
  US14/348,395
• Publication Number:
  US 20150047351A1
• Time in Patent Office: 1,491 Days
• Field of Search: 606/16, 606/18, 60670-671
• US Class Current: 1/1
• CPC Class Codes: F01D 15/02 Adaptations for driving vehicles, e.g. locomotives
• CPC Class Codes: F01D 15/12 Combinations with mechanical gearing driven by multiple engines F01D13/00
• CPC Class Codes: F01K 23/101 Regulating means specially adapted therefor F01K23/105, F01K23/108 take precedence
• CPC Class Codes: F01P 2060/16 Outlet manifold
• CPC Class Codes: F01P 2060/18 Heater
• CPC Class Codes: F02G 5/02 Profiting from waste heat of exhaust gases
• CPC Class Codes: F02G 5/04 in combination with other waste heat from combustion engines
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A waste heat utilization apparatus is provided with a Rankine cycle and a power transmission mechanism that transmits power regenerated by an expander to an engine. The power transmission mechanism includes an expander clutch that interrupts or permits the transmission of the power from the expander to the engine. The expander includes a rotational speed sensor that detects a rotational speed of the expander. An increase in friction of the expander is detected on the basis of an increase in the rotational speed of the expander detected by the rotational speed sensor when the expander clutch is disconnected.

Claims

1. A waste heat recovery system comprising:

a Rankine cycle including;

a heat exchanger that recovers waste heat from an engine with a refrigerant,

an expander that produces power by using the refrigerant that exits the heat exchanger,

a condenser that condenses the refrigerant that exits the expander, and

a refrigerant pump that supplies the refrigerant that exits the condenser to the heat exchanger;

a power transmission mechanism including a belt, a pump pulley, and a crank pulley, that transmits the power regenerated by the expander to the engine; and

an engine controller, wherein;

the power transmission mechanism further includes an expander clutch to disconnect and connect the power being transmitted from the expander to the engine,

the expander includes a rotational speed sensor that detects a rotational speed of the expander, and

the engine controller, when the expander clutch is disconnected, determines an increase in friction of the expander based on an increase in the rotational speed of the expander being detected by the rotational speed sensor.

2. The waste heat recovery system according to claim 1, wherein the Rankine cycle includes:

a bypass passage that allows the refrigerant to bypass the expander, and

a bypass valve that adjusts the refrigerant bypassing via the bypass passage,

wherein the engine controller, when the expander clutch is disconnected, controls the bypass valve to adjust the refrigerant bypassing via the bypass passage.

3. The waste heat recovery system according to claim 2, wherein the engine controller simultaneously controls the bypass valve as the expander clutch is being disconnected.

4. The waste heat recovery system according to claim 2, wherein, when the engine controller determines that detection of the increase in friction of the expander is not needed the engine controller disconnects the expander clutch after the engine controller controls the bypass valve to cause the bypass passage to conduct during regeneration of the power by the expander.

5. The waste heat recovery system according to claim 4, wherein the refrigerant pump is a pump driven by the power regenerated by the expander.

6. The waste heat recovery system according to claim 1, wherein:

the Rankine cycle includes;

a bypass passage that allows the refrigerant to bypass the expander, and

a bypass valve that adjusts the refrigerant bypassing via the bypass passage, and

the engine controller, when the expander clutch is disconnected, controls the bypass valve to cause the bypass passage to conduct so as to make the rotational speed of the expander not greater than an allowable rotational speed of the expander.

7. The waste heat recovery system according to claim 1, further comprising a pressure sensor that detects a refrigerant pressure upstream of the expander,

wherein the expander clutch is disconnected by the engine controller when the refrigerant pressure upstream of the expander detected by the pressure sensor is not greater than a predetermined pressure.

8. The waste heat recovery system according to claim 1, further comprising a pressure difference sensor that detects a pressure difference between pressures of the refrigerant upstream and downstream of the expander,

wherein the expander clutch is disconnected by the engine controller when the pressure difference between the refrigerant pressures upstream and downstream of the expander detected by the pressure difference sensor is not greater than a predetermined pressure difference.