Solid state fluid level sensor

• US 9,441,624 B2
• Filed: 09/03/2014
• Issued: 09/13/2016
• Est. Priority Date: 07/09/2004
• Status: Active Grant

• Current Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Original Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Inventors: Burdi, Roger D., Reniger, Bruce L.
• Primary Examiner(s): Patel, Harshad R
• Assistant Examiner(s): Shah, Samir M
• Application Number:
  US14/476,027
• Publication Number:
  US 20150037170A1
• Time in Patent Office: 741 Days
• Field of Search: 732/90.R, 732/90.V, 733/02, 733/04.R, 733/04.C, 417/1, 417/36, 417/44.1, 340/620
• US Class Current: 1/1
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 49/02 Stopping, starting, unloading or idling control
• CPC Class Codes: F04D 15/0218 the condition being a liquid level or a lack of liquid supply
• CPC Class Codes: G01F 23/261 for discrete levels
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: H05K 1/0268 for electrical inspection or testing
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

A sensor system for sensing liquid level in a bilge, for use in automatic bilge pump actuation. First and second field effect sensors are potted or sealed within a container or the bilge wall and are aligned in a vertical array and each comprise a substantially planar pattern of “electrodes” or conductive traces disposed on a printed circuit board (PCB) along with integrated circuits used to create a loop or arc-shaped electric field. As bilge liquid rises to the proximity or level of the field effect sensors, a change in the arc-shaped electric field is sensed and, in response, a bilge pump is automatically actuated to pump liquid out of the bilge. Optionally, the pump control can be programmed by use of a microprocessor to permit control of on-off timing and prevent undesirable effects of “sloshing.”

Claims

1. A bilge pump, comprising:

a first field effect sensor, within a sealed housing within a bilge, the first field effect sensor configured to generate a first electromagnetic field and detect a presence of fluid proximate to the first field effect sensor by detecting variations in the first electromagnetic field;

a second field effect sensor, vertically aligned below the first field effect sensor with respect to the bilge, the second field effect sensor configured to generate a second electromagnetic field and detect a presence of the fluid proximate to the second field effect sensor by detecting variations in the second electromagnetic field; and

an actuator configured to operate an electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor and stop operation of the electric pump in response to the second field effect sensor detecting the presence of the fluid proximate to the second field effect sensor.

2. The bilge pump of claim 1, wherein the first field effect sensor comprises a first electrode having a first trace area and a second electrode at least partially surrounding the first electrode, the second electrode having a second trace area substantially equal to the first trace area.

3. The bilge pump of claim 1, wherein the second field effect sensor comprises a third electrode having a third trace area and a fourth electrode at least partially surrounding the third electrode, the fourth electrode having a fourth trace area substantially equal to the third trace area.

4. The electric pump of claim 1, wherein the actuator is configured to operate the electric pump in response to the first field effect sensor detecting the presence of fluid proximate to the first field effect sensor for a predetermined period of time.

5. A bilge pump, comprising:

a first field effect sensor within a sealed housing within a bilge, the first field effect sensor comprising;

a first electrode having a first trace area; and

a second electrode at least partially surrounding the first electrode, the second electrode having a second trace area substantially equal to the first trace area, wherein the first field effect sensor is configured to generate a first electromagnetic field and detect a presence of fluid proximate to the first field effect sensor by detecting variations in the first electromagnetic field; and

an actuator configured to operate an electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor.

6. The bilge pump of claim 5, further comprising a second field effect sensor vertically aligned below the first field effect sensor with respect to the bilge.

7. The bilge pump of claim 6, wherein the second field effect sensor is configured to:

generate a second electromagnetic field; and

detect a presence of the fluid proximate to the second field effect sensor by detecting variations in the second electromagnetic field.

8. The bilge pump of claim 7, wherein the actuator is configured to stop operation of the electric pump in response to the second field effect sensor detecting the presence of the fluid proximate to the second field effect sensor.

9. The bilge pump of claim 6, wherein the second field effect sensor comprises a third electrode having a third trace area and a fourth electrode at least partially surrounding the third electrode, the fourth electrode having a fourth trace area substantially equal to the third trace area.

10. The electric pump of claim 5, wherein the actuator is configured to operate the electric pump in response to the first field effect sensor detecting the presence of fluid proximate to the first field effect sensor for a predetermined period of time.

11. The bilge pump of claim 5, further comprising a second field effect sensor having a third electrode having a third trace area and a fourth electrode at least partially surrounding the third electrode, the fourth electrode having a fourth trace area substantially equal to the third trace area.

12. A method of pumping fluid from a bilge, the method comprising:

providing a first field effect sensor within a sealed housing within the bilge;

generating, by the first field effect sensor, a first electromagnetic field;

detecting a presence of the fluid proximate to the first field effect sensor by detecting variations in the first electromagnetic field;

providing a second field effect sensor, vertically aligned below the first field effect sensor with respect to the bilge;

generating, by the second field effect sensor, a second electromagnetic field;

detecting a presence of the fluid proximate to the second field effect sensor by detecting variations in the second electromagnetic field;

operating an electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor; and

stopping operation of the electric pump in response to the second field effect sensor detecting the presence of the fluid proximate to the second field effect sensor.

13. The method of claim 12, wherein the first field effect sensor comprises a first electrode having a first trace area and a second electrode at least partially surrounding the first electrode, the second electrode having a second trace area substantially equal to the first trace area.

14. The method of claim 13, wherein the second field effect sensor comprises a third electrode having a third trace area and a fourth electrode at least partially surrounding the third electrode, the fourth electrode having a fourth trace area substantially equal to the third trace area.

15. The method of claim 12, wherein operating the electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor comprises operating the electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor for a predetermined period of time.

16. A method of pumping fluid from a bilge, the method comprising:

providing a first field effect sensor within a sealed housing within the bilge, the first field effect sensor comprising a first electrode having a first trace area and a second electrode at least partially surrounding the first electrode, the second electrode having a second trace area substantially equal to the first trace area;

generating, by the first field effect sensor, a first electromagnetic field;

detecting a presence of the fluid proximate to the first field effect sensor by detecting variations in the first electromagnetic field; and

operating an electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor.

17. The method of claim 16, further comprising:

providing a second field effect sensor vertically aligned below the first field effect sensor with respect to the bilge.

18. The method of claim 17, further comprising:

generating, by the second field effect sensor, a second electromagnetic field; and

detecting a presence of the fluid proximate to the second field effect sensor by detecting variations in the second electromagnetic field.

19. The method of claim 18, further comprising:

stopping operation of the electric pump in response to the second field effect sensor detecting the presence of the fluid proximate to to the second field effect sensor.

20. The method of claim 17, wherein the second field effect sensor comprises a third electrode having a third trace area and a fourth electrode at least partially surrounding the third electrode, the fourth electrode having a fourth trace area substantially equal to the third trace area.

21. The method of claim 16, wherein operating the electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor comprises operating the electric pump in response to the first field effect sensor detecting the presence of the fluid proximate to the first field effect sensor for a predetermined period of time.