Spacers and connectors for insulated glass units

• US 9,442,339 B2
• Filed: 03/04/2014
• Issued: 09/13/2016
• Est. Priority Date: 12/08/2010
• Status: Active Grant

• Current Assignee: View Incorporated
• Original Assignee: View Incorporated
• Inventors: Parker, Ronald M., Bhatnagar, Yashraj, Frank, Trevor, Wilbur, Travis D., Brown, Stephen C.
• Primary Examiner(s): HASAN, MOHAMMED A
• Application Number:
  US14/196,895
• Publication Number:
  US 20140247475A1
• Time in Patent Office: 924 Days
• Field of Search: 359/265, 359/245, 359237-239, 359/275
• US Class Current: 1/1
• CPC Class Codes: B32B 17/10055 with at least one intermediate air space
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10513 Electrochromic layer
• CPC Class Codes: E06B 2003/6638 with coatings
• CPC Class Codes: E06B 2003/66385 with special shapes
• CPC Class Codes: E06B 2009/247 Electrically powered illumination
• CPC Class Codes: E06B 3/66304 Discrete spacing elements, e.g. for evacuated glazing units
• CPC Class Codes: E06B 3/66314 of tubular shape E06B3/66323 and E06B3/66333 take precedence
• CPC Class Codes: E06B 3/66328 of rubber, plastics or similar materials E06B3/66314, E06B3/66323 and E06B3/66342 take precedence; transparent materials E06B3/66333
• CPC Class Codes: E06B 3/66333 of unusual substances, e.g. wood or other fibrous materials, glass or other transparent materials
• CPC Class Codes: E06B 3/66352 with separate sealing strips between the panes and the spacer
• CPC Class Codes: E06B 9/24 Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blindsoperating, guiding or securing devices or arrangements for roll-type closures E06B9/56; free-hanging flexible screens A47H23/00
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor
• CPC Class Codes: H01R 13/22 Contacts for co-operating by abutting
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet

Abstract

This disclosure describes insulated glass units (IGUs) that incorporate electrochromic devices. More specifically, this disclosure focuses on different configurations available for providing an electrical connection to the interior region of an IGU. In many cases, an IGU includes two panes separated by a spacer. The spacer defines an interior region of the IGU and an exterior region of the IGU. Often, the electrochromic device positioned on the pane does not extend past the spacer, and some electrical connection must be provided to supply power from the exterior of the IGU to the electrochromic device on the interior of the IGU. In some embodiments, the spacer includes one or more holes (e.g, channels, mouse holes, other holes, etc.) through which an electrical connection (e.g., wires, busbar leads, etc.) may pass to provide power to the electrochromic device.

Claims

1. An insulated glass unit (IGU) comprising:

a first glass substrate;

a second glass substrate oriented parallel to the first glass substrate;

an electrochromic device positioned on the first or second glass substrates;

two bus bars electrically connected to the electrochromic device;

a spacer positioned between the first and second glass substrates proximate the periphery of the first and second glass substrates, wherein the spacer defines an interior region of the IGU located interior of the spacer and an exterior region of the IGU located outside of the spacer; and

one or more wires passing through the spacer to provide electrical power from an external power source located in the exterior region to the bus bars and the electrochromic device in the interior region of the IGU.

2. The IGU of claim 1, wherein the spacer is hollow, and wherein the wires enter the hollow spacer at a first location, pass within the hollow interior of the spacer for a distance, and exit the spacer at a second location.

3. The IGU of claim 2, further comprising a desiccant in the hollow interior of the spacer.

4. The IGU of claim 1, further comprising one or more holes in the spacer through which the one or more wires pass.

5. The IGU of claim 1, wherein the spacer comprises a conductive portion and an insulating or non-conductive connector key that joins the ends of the conductive portion together, and wherein the one or more wires passing through the spacer traverse the spacer at the insulating or non-conductive connector key.

6. The IGU of claim 1, further comprising a controller coupled to the IGU and configured to drive an electrochromic transition of the electrochromic device of the IGU.

7. The IGU of claim 1, wherein the spacer comprises a track having interior recesses for two or more electrical connections on the interior of the track and exterior recesses for two or more electrical connections on the exterior of the track, and one or more holes through the track for establishing a pass-through electrical connection between the two or more electrical connections on the exterior of the track and the two or more electrical connections on the interior of the track, wherein the electrical connections on the interior of the track provide power to the bus bars, and wherein the electrical connections on the exterior of the track provide power from an external power source.

8. The IGU of claim 1, further comprising a seal in a hole of the spacer through which the one or more wires pass.

9. The IGU of claim 1, wherein the wires passing through the spacer are provided together as a braided wire.

10. An insulated glass unit (IGU) comprising:

a first glass substrate;

a second glass substrate oriented parallel to the first glass substrate;

an electrochromic device positioned on the first or second glass substrates;

two bus bars electrically connected to the electrochromic device;

a spacer positioned between the first and second glass substrates proximate the periphery of the first and second glass substrates, wherein the spacer defines an interior region of the IGU located interior of the spacer and an exterior region of the IGU located outside of the spacer, wherein the bus bars do not extend into the exterior region of the IGU; and

one or more electrical connections passing through or under the spacer to provide electrical power from an external power source located in the exterior region to the bus bars and the electrochromic device in the interior region of the IGU.

11. The IGU of claim 10, further comprising a channel in or under the spacer, through which the electrical connections pass from the interior region of the IGU to the exterior region of the IGU.

12. The IGU of claim 11, wherein the spacer comprises an indented portion such that the channel is defined on one side by the first or second glass substrate or a layer of material thereon, and on remaining sides by the indented portion of the spacer as the channel passes from the exterior region to the interior region of the IGU.

13. The IGU of claim 12, wherein the channel has a height between about 0.1-1 mm.

14. The IGU of claim 12, wherein the one or more electrical connections passing under the spacer are wires.

15. The IGU of claim 12, wherein the one or more electrical connections passing under the spacer are bus bar leads.

16. The IGU of claim 12, further comprising a controller coupled to the IGU and configured to drive an electrochromic transition of the electrochromic device on the IGU.

17. An insulated glass unit (IGU) comprising:

a first substantially transparent substrate having an electrochromic device disposed on a surface of the first substantially transparent substrate;

two bus bars electrically connected with the electrochromic device;

a second substantially transparent substrate;

a spacer positioned proximate the periphery of the first and second substantially transparent substrates and between the first and the second substantially transparent substrates, wherein the spacer comprises a conductive material, wherein an interior region of the IGU is defined between the first and second glass substrates, and interior of the perimeter of the spacer;

a channel defined at least partially by the spacer; and

one or more electrical connections for delivering power to the bus bars, wherein the electrical connection passes through the channel.

18. The IGU of claim 17, wherein the electrical connection for delivering power to the bus bars comprises a wire that passes from the exterior region of the IGU, through the channel, and into the interior region of the IGU to make electrical contact with one or more of the bus bars, the bus bars being positioned such that they do not extend into the exterior region of the IGU.

19. The IGU of claim 17, wherein the electrical connection for delivering power to the bus bars is a bus bar lead oriented substantially perpendicular to the bus bar with which it is associated.