Cell voltage equalizer for multi-cell battery pack which determines the waiting time between equalization operations based on the voltage difference and the state of charge level

• US 9,444,267 B2
• Filed: 03/12/2013
• Issued: 09/13/2016
• Est. Priority Date: 09/16/2010
• Status: Active Grant

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Suzuki, Shingo, Saigou, Tsutomu
• Primary Examiner(s): Grant, Robert
• Assistant Examiner(s): TRISCHLER, JOHN T
• Application Number:
  US13/796,770
• Publication Number:
  US 20130187611A1
• Time in Patent Office: 1,281 Days
• Field of Search: 320/118, 320/119, 320/134, 320/136, 320/107, 320/162, 320/109, 320/137, 320/108, 320/116, 429/223, 429/7, 429/120, 429/188, 429/211, 429/221, 429/94
• US Class Current: 1/1
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Cell voltage equalizer includes voltage detection ICs configured to measure output voltages from cells, respectively; discharge circuits (40) provided to the respective cells, and configured to discharge the output voltages from the respective cells; and a main microcomputer (33 configured: to find a state of charge of a rechargeable battery (13) on the basis of the output voltages from the cells measured by the voltage detection ICs; to judge whether or not the state of charge is a predetermined level; to find differential values by subtracting a predetermined baseline voltage from the output voltages from the cells measured by the voltage detection ICs; and to equalize the output voltages if there exists a cell whose differential value is not less than a first voltage threshold value, by use of the corresponding discharge circuit (40).

Claims

1. A cell voltage equalizer for a multi-cell battery pack which includes a plurality of cells connected together in series and outputs a desired voltage, the cell voltage equalizer configured to equalize output voltages from the respective cells, the cell voltage equalizer comprising:

a voltage measuring device configured to measure the output voltages from the respective cells;

a discharge device, provided to each of the cells, configured to discharge the output voltages from the respective cells by causing electric currents to flow between positive electrodes and negative electrodes of the cells;

a state-of-charge measuring device configured to find a state of charge of the multi-cell battery pack on the basis of at least an output voltage from a cell out of the output voltages from the cells which are measured by the voltage measuring device, and judging whether or not the state of charge is a predetermined level not greater than a preset first threshold value;

a differential value arithmetic device configured to find differential values by subtracting a preset predetermined baseline voltage from the output voltages from each of the respective cells measured by the voltage measuring device; and

an equalization controlling device configured to equalize the output voltages from the respective cells if there exists a cell whose differential value found by the differential value arithmetic device is not less than a first voltage threshold value, by making the cell discharged by the discharge device which is provided to the cell, wherein

in a case where the state of charge measured by the state-of-charge measuring device is not the predetermined level, the equalization controlling device performs the equalizing process on the cells on the condition that a preset first waiting time has passed since the previous equalizing process,

in a case where the state of charge is the predetermined level, the equalization controlling device performs the equalizing process on the cells on the condition that a second waiting time, which is shorter than the first waiting time, has passed since the previous equalizing process; and

the equalization controlling device terminates the equalizing process on the cells on the condition that all the differential values which the differential value arithmetic device finds by subtracting the baseline voltage from the output voltages from the cells are not greater than a second voltage threshold value which is set smaller than the first voltage threshold value.

2. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the predetermined level includes;

a case where the state of charge of the multi-cell battery pack is not greater than the first threshold value; and

a case where the state of charge thereof is not less than a second threshold value which is set larger than the first threshold value.

3. The cell voltage equalizer for a multi-cell battery pack of claim 2, wherein the preset predetermined baseline voltage is obtained by adding a predetermined voltage value to a lowest one of the measured output voltage from the respective cells.

4. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the preset predetermined baseline voltage is obtained by adding a predetermined voltage value to a lowest one of the measured output voltage from the respective cells.

5. The cell voltage equalizer for a multi-cell battery pack of claim 4, wherein the predetermined voltage value is 0.02V.

6. The cell voltage equalizer for a multi-cell battery pack of claim 4, wherein the predetermined voltage value is set to prevent the rechargeable battery from being over-discharged.

7. The cell voltage equalizer for a multi-cell battery pack of claim 1, further comprising A/D converters to convert the output voltages from the respective cells into digital voltage signals, respectively, using baseline voltages outputted from baseline power sources for the A/D converters.

8. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the discharge device provided to each of the cells includes respective switches and resistors.

9. The cell voltage equalizer for a multi-cell battery pack of claim 8, wherein

the discharge device controls the discharge of the output voltages from the respective cells by controlling the ON and OFF conditions of the switches on the basis of a discharge start instructing signal or a discharge termination instructing signal.

10. The cell voltage equalizer for a multi-cell battery pack of claim 9, wherein

in response to the discharge start instructing signal for a first one of the respective cells is received, the output voltage from the first one of the respective cells is discharged by turning on a first one of the switches provided to the first one of the respective cells until the discharge termination instructing signal is received after a predetermined length of time has passed since the discharge start instructing signal is received and the first one of the switches is turned off.

11. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the equalization controlling device equalizes the output voltages from the respective cells in the equalizing process in conditions wherein

the output voltages are more sensitive to the change in the state of charge and the state of charge is not greater than 20%, and

the output voltages are more sensitive to the change in the state of charge and the state of charge is not less than 80%.

12. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the first preset waiting time is one hour and wherein the second waiting time is 30 minutes.

13. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the state-of-charge measuring device finds the state of charge of the multi-cell battery pack based on at least a lowest output voltage from a cell out of the output voltages from the cells, which are measured by the voltage measuring device.

14. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the state-of-charge measuring device finds the state of charge of the multi-cell battery pack based on an average output voltage from the output voltages from the cells which are measured by the voltage measuring device.

15. The cell voltage equalizer for a multi-cell battery pack of claim 1, wherein the equalization controlling device starts a discharge process on the cells on the condition that all the differential values which the differential value arithmetic device finds by subtracting the baseline voltage from the output voltages from the cells are not less than the first voltage threshold value.

16. The cell voltage equalizer for a multi-cell battery pack of claim 15, wherein the equalization controlling device terminates a discharge process on the cells on the condition that a predetermined length of time has passed.

17. The cell voltage equalizer for a multi-cell battery pack of claim 16, wherein

the discharge device provided to each of the cells includes respective switches and resistors,

the discharge device turns on ones of the respective switches on the bases of a discharge start instructing signal received from the equalization controlling device, and

the discharge device turns off ones of the respective switches on the basis of a discharge termination instructing signal received from the equalization controlling device.

18. The cell voltage equalizer for a multi-cell battery pack of claim 15, wherein after a halt in operation for a certain length of time until the output voltages from the respective cells become stable the equalization controlling device repeats a discharge process until a condition that all the differential values which the differential value arithmetic device finds by subtracting the baseline voltage from the output voltages from the cells are not less than the first voltage threshold value.