Battery pack and charger platform for power tool systems including battery pack identification scheme

• US 9,444,269 B2
• Filed: 01/20/2015
• Issued: 09/13/2016
• Est. Priority Date: 04/07/2010
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Wohltmann, Brian K., Cunanan, Regina G. C., Cruz, Michael, Howard, Geoffrey S.
• Primary Examiner(s): DIAO, M BAYE
• Application Number:
  US14/600,883
• Publication Number:
  US 20150194819A1
• Time in Patent Office: 602 Days
• Field of Search: 320/106, 320/112, 320/114
• US Class Current: 1/1
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: H01L 25/0655 the devices being arranged next to each other
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00032 characterised by data exchange
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00041 in response to measured battery parameters, e.g. voltage, current or temperature profile
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 7/0025 Sequential battery discharge in systems with a plurality of batteries
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02J 7/0031 : using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/0044 : specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0048 : Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0063 : with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/00714 : in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 : in response to battery voltage
• CPC Class Codes: H02J 7/04 : Regulation of charging current or voltage
• CPC Class Codes: H02P 7/29 : using pulse modulation
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries

Abstract

A battery pack and charger platform including a voltage coupling circuit comprising an input that receives an input voltage and an output that sends an output voltage, a voltage monitoring circuit having an input coupled to the voltage coupling circuit output and an output, and a power source having an input coupled to the voltage monitoring circuit output, the power source input receives an input voltage representative of a charge instruction.

Claims

1. A battery charger, comprising:

a voltage coupling circuit comprising an input that receives an input voltage and an output that sends an output voltage, the voltage coupling circuit configured such that if the voltage coupling circuit input voltage is equal to a first reference voltage then the voltage coupling circuit couples the voltage coupling circuit output to a second reference voltage and if the voltage coupling circuit input voltage is not equal to the first reference voltage then the voltage coupling circuit couples the voltage coupling circuit output to the voltage coupling circuit input;

a voltage monitoring circuit having an input coupled to the voltage coupling circuit output and an output, and

a power source having an input coupled to the voltage monitoring circuit output, the power source input receives an input voltage representative of a charge instruction.

2. The battery charger of claim 1, wherein the voltage coupling circuit input includes a plurality of inputs and the output includes a plurality of outputs, each of the plurality of outputs corresponding to one of the plurality of inputs, each of the plurality of inputs receives an input voltage, the voltage coupling circuit further comprising a plurality of switching circuits, each switching circuit comprising (a) an input that receives the input voltage and is connected to one of the plurality of voltage coupling circuit inputs and (b) an output that sends the output voltage and is coupled to the corresponding voltage coupling circuit output, the voltage coupling circuit is configured such that if the input of the switching circuit is equal to a first reference voltage then the output of the switching circuit is coupled to a second reference voltage and if the input of the switching circuit is not equal to the first reference voltage then the output of the switching circuit is coupled to the input of the switching circuit.

3. A battery charger, comprising:

a power supply having an input;

a voltage monitoring circuit having a plurality of inputs and an output coupled to the power supply input; and

a voltage coupling circuit, the voltage coupling circuit having an input coupled to a charger terminal and an output coupled to one of the plurality of voltage monitoring circuit inputs, the voltage coupling circuit configured such that

if a voltage at the voltage coupling circuit input is equal to a first reference voltage then the voltage monitoring circuit input coupled to the voltage coupling circuit is coupled to a second reference voltage, and

if the voltage at the voltage coupling circuit input is not equal to the first reference voltage then the voltage monitoring circuit input coupled to the voltage coupling circuit is coupled to the voltage coupling circuit input.

4. An electrical combination, comprising:

a battery comprising

a plurality of cells,

at least one cell tap,

a plurality of battery terminals, the plurality of battery terminals including

a first subset of battery terminals, each battery terminal of the first subset of battery terminals is electrically coupled to a battery reference voltage, and

a second subset of battery terminals, each battery terminal of the second subset of battery terminals is electrically coupled to one of the at least one cell tap,

a charger comprising

a power supply including an output for providing a charging current to the battery and an input,

a plurality of charger terminals, each of the plurality of charger terminals is electrically and mechanically connected to a corresponding one of the plurality of battery terminals, the plurality of charger terminals including,

a first subset of charger terminals, and

a second subset of charger terminals,

a voltage coupling circuit having a plurality of inputs and a plurality of outputs, each of the plurality of voltage coupling circuit inputs coupled to a corresponding terminal of the first subset of charger terminals, each of the plurality of voltage coupling circuit outputs having a corresponding voltage coupling circuit input,

a voltage monitoring circuit including an output coupled to the power supply input and a plurality of inputs, each of the plurality of voltage monitoring circuit inputs having a corresponding charger terminal, the plurality of voltage monitoring circuit inputs including

a first subset of voltage monitoring circuit inputs coupled to a corresponding one of the plurality of voltage coupling circuit outputs, each input of the first subset of voltage monitoring circuit inputs corresponding to one of the terminals of the first subset of charger terminals, and

a second subset of voltage monitoring circuit inputs, each input of the second subset of voltage monitoring circuit inputs coupled to a corresponding terminal of the second subset of charger terminals,

the voltage coupling circuit configured such that (a) for any input of the first subset of voltage monitoring circuit inputs that correspond to one of the charger terminals that is coupled to one of the terminals of the first subset of battery terminals said any input of the first subset of voltage monitoring circuit inputs is coupled to a charger reference voltage and (b) for any input of the first subset of voltage monitoring circuit inputs that corresponds to one of the charger terminals that is coupled to one of the terminals of the second subset of battery terminals said any input of the first subset of voltage monitoring circuit inputs is coupled to the corresponding charger terminal.

5. A battery charger and battery pack platform system, the system comprising:

a set of battery packs, each pack in the set of battery packs having Q cells, Q ranging from a minimum number of cells M—

where M is a positive integer—

to a maximum number of cells N—

where N is a positive integer greater than M, each pack having Q-1 cell taps and a terminal block having at least N-1 battery terminals, Q-1battery terminals coupled to a corresponding cell tap, N-Q battery terminals connected to a battery reference voltage

a charger comprising

N-1 charger terminals, each charger terminal electrically connectable to a corresponding one of the battery terminals,

a voltage coupling circuit including N-M switching circuits, each switching circuit having an input coupled to a charger terminal and an output having a corresponding switching circuit input,

a voltage monitoring circuit having at least N-1 inputs and an output, each voltage monitoring circuit input having a corresponding charger terminal, each switching circuit output connected to one of the voltage monitoring circuit inputs,

a power source having an input connected to the voltage monitoring circuit output,

the voltage coupling circuit configured such that if the switching circuit input is coupled to the battery reference then the voltage monitoring circuit input corresponding to the switching circuit input is coupled to a charger reference voltage and if the switching circuit input is not coupled to the battery reference then the voltage monitoring circuit input is coupled to the corresponding switching circuit input.