Mechanical arrangement of a multilevel power converter circuit

• US 9,444,361 B2
• Filed: 12/19/2011
• Issued: 09/13/2016
• Est. Priority Date: 12/22/2010
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (GE Vernova, Inc.)
• Original Assignee: GE Power Conversion Technology Ltd
• Inventors: Permuy, Alfred, Benavides, Nicholas D.
• Primary Examiner(s): Zhang, Jue
• Application Number:
  US13/329,422
• Publication Number:
  US 20120163057A1
• Time in Patent Office: 1,730 Days
• Field of Search: 363/17, 363/95, 363/98, 363/131, 363/132
• US Class Current: 1/1
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters

Abstract

A mechanical arrangement of a multilevel power converter circuit includes a power converter having a first portion with a plurality of first control inputs, at least three direct current voltage inputs, and an alternating current voltage output, and a second portion with a plurality of second control inputs, the at least three direct current voltage inputs and the alternating current voltage output. The second portion is split apart from the first portion. The power converter has at least three levels corresponding to the at least three direct current voltage inputs.

Claims

1. A mechanical arrangement of a multilevel power converter circuit for a single phase leg, comprising:

a first inverter portion including (i) three or more direct current (DC) voltage input ports, and (ii) a first plurality of capacitors electrically coupled to the DC voltage input ports, and (iii) only one alternating current (AC) voltage output port, the first portion corresponding to a first half of the phase leg;

a second inverter portion including (i) the three or more DC voltage input ports, and (ii) a second plurality of capacitors electrically coupled to the DC voltage input ports, and (iii) the one AC voltage output port, the second portion corresponding to the other half of the phase leg;

wherein each capacitor of the first plurality of capacitors forms a parallel capacitor with a corresponding one of the capacitors of the second plurality of capacitors.

2. The mechanical arrangement of claim 1 wherein the power converter is a phase-leg of a motor drive.

3. The mechanical arrangement of claim 1 wherein the power converter is a phase-leg of a multilevel inverter selected from a group consisting of a diode-clamped multilevel inverter, a multilevel neutral point clamped inverter, a three-level neutral point clamped inverter, a four-level neutral point clamped inverter, a five-level neutral point clamped inverter, a multilevel neutral point piloted anti-parallel inverter, a multilevel neutral point piloted inverter, a three-level neutral point piloted inverter, a four-level neutral point piloted inverter, and a five-level neutral point piloted inverter.

4. The mechanical arrangement of claim 1 wherein the at least three levels is three levels.

5. The mechanical arrangement of claim 1 wherein the three or more levels is at least four levels.

6. The mechanical arrangement of claim 5 wherein the at least four levels is four levels.

7. The mechanical arrangement of claim 6 wherein the at least four levels is five levels.

8. The mechanical arrangement of claim 1 wherein the first portion is on a first printed circuit board;

and wherein the second portion is on a second printed circuit board separated from the first printed circuit board by an insulator.

9. The mechanical arrangement of claim 8 wherein the power converter circuit is structured to output a medium voltage.

10. The mechanical arrangement of claim 8 wherein the first printed circuit board is parallel to the second printed circuit board.

11. The mechanical arrangement of claim 8 wherein the first printed circuit board is above the second printed circuit board.

12. The mechanical arrangement of claim 8 wherein the first printed circuit board includes a first plurality of layers;

and wherein the second printed circuit board includes a second plurality of layers.

13. The mechanical arrangement of claim 12 wherein the first plurality of layers and the second plurality of layers are two layers.

14. The mechanical arrangement of claim 1 wherein the first portion is electrically interconnected by a first buswork;

and wherein the second portion is electrically interconnected by a second buswork separated from the first buswork by at least one insulator.

15. The mechanical arrangement of claim 1 wherein the first portion is on a first layer of a printed circuit board;

and wherein the second portion, separated from first the layer by an insulator, is on a second layer of the printed circuit board.

16. The mechanical arrangement of claim 1 wherein the first portion is on a first area of a printed circuit board;

and wherein the second portion is on a second area of the printed circuit board, the first said portion separated from the second said portion by a gap.

17. The mechanical arrangement of claim 16 wherein the power converter circuit is structured to output a low voltage.

18. The mechanical arrangement of claim 17 wherein the first area of the printed circuit board includes at least one layer;

and wherein the second area of the printed circuit board includes at least one layer.