System and method for controlling LED segments to provide lighting effects

• US 9,445,476 B2
• Filed: 02/01/2016
• Issued: 09/13/2016
• Est. Priority Date: 04/23/2012
• Status: Active Grant

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Inventors: Rodriguez, Yan, Bruce, Michael, Hand, Mark Anthony, Sieczkowski, Philip
• Primary Examiner(s): Pham, Thai
• Application Number:
  US15/011,749
• Publication Number:
  US 20160165696A1
• Time in Patent Office: 225 Days
• Field of Search: 315/122, 315/185.R, 315/200, 315/201, 315/291, 315/294, 315/307
• US Class Current: 1/1
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/24 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/30 Driver circuits
• CPC Class Codes: H05B 45/31 Phase-control circuits
• CPC Class Codes: H05B 45/3574 Emulating the electrical or functional characteristics of incandescent lamps
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices

Abstract

A single board light engine includes an AC to AC step driver that selectively powers multiple LED segments by controlling tap points between the LED segments as the input voltage goes from zero crossover to maximum voltage and returns to zero crossover. The step driver may power a first LED segment, a second LED segment, both the first and second LED segments, or none of the LED segments depending upon the input voltage level. The LEDs within an LED segment may share a characteristic that differs from a characteristic shared by LEDs in another segment, which allows the LED fixture to provide a variety of lighting effects.

Claims

1. A single board light engine comprising:

an LED step driver having an adjustable input connected to a rectified line voltage;

a first LED segment located at a central location on the single board light engine, wherein the first LED segment comprises a first plurality of LEDs arranged at the central location;

a second LED segment located on the single board light engine, wherein the second LED segment comprises a second plurality of LEDs and a first portion of the second plurality of LEDs is arranged on a first side of the first LED segment and a second portion of the second plurality of LEDs is arranged on a second side of the first LED segment;

a first tap point between a last LED of the first LED segment and a first LED of the second LED segment; and

a second tap point after a last LED of the second LED segment,

wherein the LED step driver controls the first tap point and the second tap point such that while the adjustable input to the LED step driver is below a first voltage level the first and second LED segments are unpowered, while the adjustable input to the LED step driver is between the first voltage level and a second voltage level the first LED segment is powered and the second LED segment is unpowered to produce a first lighting effect of center brightness, and while the adjustable input to the LED step driver is above the second voltage level the first and second LED segments are powered to produce a second lighting effect of expanding the center brightness outwards, and

wherein the second voltage level is higher than the first voltage level.

2. The single board light engine of claim 1, wherein the first LED segment has a first color and the second LED segment has a second color, and wherein the first lighting effect is further comprised of the first color and the second lighting effect is further comprised of a blend of the first color and the second color.

3. The single board light engine of claim 1, wherein the first LED segment has a first color temperature, the second LED segment has a second color temperature, and the first color temperature is lower than the second color temperature, and wherein the first lighting effect is further comprised of the first color temperature and the second lighting effect is further comprised of a color temperature between the first color temperature and the second color temperature.

4. The single board light engine of claim 1, further comprising:

a first optical element that is associated with the first LED segment and provides a first light distribution, and

a second optical element that is associated with the second LED segment and provides a second light distribution;

wherein the first lighting effect is further comprised of the first light distribution and the second lighting effect is further comprised of a light distribution based on a combination of the first light distribution and the second light distribution.

5. The single board light engine of claim 1, further comprising:

a third LED segment comprising a third plurality of LEDs, wherein the third LED segment at least partially surrounds the first and second LED segments; and

a third tap point after a last LED of the third LED segment, wherein the second tap point is before a first LED of the third LED segment;

wherein the LED step driver further controls the third tap point such that while the adjustable input to the LED step driver is below a third voltage level the third LED segment is unpowered, and while the adjustable input to the LED step driver is above a third voltage level the first, second, and third LED segments are powered to produce a third lighting effect of expanding the center brightness further outwards, and

wherein the third voltage level is higher than the first and second voltage levels.

6. A single board light engine comprising:

an LED step driver having an adjustable input connected to a rectified line voltage;

a first LED segment comprising a first plurality of LEDs wherein the first LED segment is located at a central location on the single board light engine;

a second LED segment comprising a second plurality of LEDs, wherein the second LED segment is located adjacent to the first LED segment on the single board light engine, and the second LED segment at least partially surrounds the first LED segment;

a first tap point between a last LED of the first LED segment and a first LED of the second LED segment; and

a second tap point after a last LED of the second LED segment,

wherein the LED step driver controls the first tap point and the second tap point such that while the adjustable input to the LED step driver is below a first voltage level the first and second LED segments are unpowered, while the adjustable input to the LED step driver is between the first voltage level and a second voltage level the first LED segment is powered and the second LED segment is unpowered to produce a first lighting effect of center brightness, and while the adjustable input to the LED step driver is above the second voltage level the first and second LED segments are powered to produce a second lighting effect of expanding the center brightness outwards, and

wherein the second voltage level is higher than the first voltage level.

7. The single board light engine of claim 6, wherein the first plurality of LEDs is arranged at the central location on the single board light engine, and a first portion of the second plurality of LEDs is arranged on a first side of the first LED segment and a second portion of the second plurality of LEDs is arranged on a second side of the first LED segment.

8. The single board light engine of claim 6, wherein the first LED segment has a first color and the second LED segment has a second color, and wherein the first lighting effect is further comprised of the first color and the second lighting effect is further comprised of a blend of the first color and the second color.

9. The single board light engine of claim 6, wherein the first LED segment has a first color temperature, the second LED segment has a second color temperature, and the first color temperature is lower than the second color temperature, and wherein the first lighting effect is further comprised of the first color temperature and the second lighting effect is further comprised of a color temperature between the first color temperature and the second color temperature.

10. The single board light engine of claim 6, further comprising:

a first optical element that is associated with the first LED segment and provides a first light distribution, and

a second optical element that is associated with the second LED segment and provides a second light distribution;

wherein the first lighting effect is further comprised of the first light distribution and the second lighting effect is further comprised of a light distribution based on a combination of the first light distribution and the second light distribution.

11. The single board light engine of claim 6, wherein the first plurality of LEDs of the first LED segment includes discrete LEDs.

12. The single board light engine of claim 6, wherein the first plurality of LEDs of the first LED segment includes chip-on-board (COB) LEDs.

13. The single board light engine of claim 6, wherein the single board light engine is part of a downlight.

14. The single board light engine of claim 6, further comprising:

a third LED segment comprising a third plurality of LEDs, wherein the third LED segment is located adjacent to the second LED segment on the single board light engine, and the third LED segment is farthest from the central location and at least partially surrounds the second LED segment; and

a third tap point after a last LED of the third LED segment, wherein the second tap point is before a first LED of the third LED segment;

wherein the LED step driver further controls the third tap point such that while the adjustable input to the LED step driver is below a third voltage level the third LED segment is unpowered, and when the adjustable input to the LED step driver is above a third voltage level the first, second, and third LED segments are powered to produce a third lighting effect of expanding the center brightness further outwards, and

wherein the third voltage level is higher than the first and second voltage levels.

15. A method of controlling a plurality of LED segments, comprising:

determining an input voltage level;

when the input voltage level is below a first voltage level, controlling the LED segments so that none of the LED segments are powered;

when the input voltage level is between a first voltage level and a second voltage level, controlling the LED segments so that a first LED segment located at a central location on a board is powered and a second LED segment located adjacent to and partially surrounding the first LED segment is unpowered to produce a first lighting effect of center brightness;

when the input voltage level is above the second voltage level, controlling the LED segments so that the first and second LED segments are powered to produce a second lighting effect of expanding the center brightness outwards;

wherein the second voltage level is higher than the first voltage level.

16. The method of claim 15, wherein the first LED segment comprises a first plurality of LEDs arranged at the central location on the board, and the second LED segment comprises a second plurality of LEDs arranged such that a first portion of the second plurality of LEDs is arranged on a first side of the first LED segment and a second portion of the second plurality of LEDs is arranged on a second side of the first LED segment.

17. The method of claim 15, wherein the first LED segment has a first color and the second LED segment has a second color, and wherein the first lighting effect is further comprised of the first color and the second lighting effect is further comprised of a blend of the first color and the second color.

18. The method of claim 15, wherein the first LED segment has a first color temperature, the second LED segment has a second color temperature, and the first color temperature is lower than the second color temperature, and wherein the first lighting effect is further comprised of a first color temperature and the second lighting effect is further comprised of a color temperature between the first color temperature and the second color temperature.

19. The method of claim 15, wherein a first optical element is associated with the first LED segment and provides a first light distribution and a second optical element is associated with the second LED segment and provides a second light distribution, and wherein the first lighting effect is further comprised of the first light distribution and the second lighting effect is further comprised of a light distribution based on a combination of the first light distribution and the second light distribution.