Fixed radial anode drum dryer

• US 9,447,537 B2
• Filed: 10/08/2015
• Issued: 09/20/2016
• Est. Priority Date: 11/12/2014
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: Cool Dry, Inc.
• Inventors: Wisherd, David S., Eisenberg, John Alan, Wohl, Michael Andrew, D'Anna, Pablo Eugenio
• Primary Examiner(s): Rinehart, Kenneth
• Assistant Examiner(s): McCormack, John
• Application Number:
  US14/878,374
• Publication Number:
  US 20160130743A1
• Time in Patent Office: 348 Days
• Field of Search: 342/55, 34259-261, 342/65, 219764-780
• US Class Current: 1/1
• CPC Class Codes: D06F 58/04 Details controlling or regulating devices D06F34/00
• CPC Class Codes: D06F 58/266 Microwave heating equipment
• CPC Class Codes: F26B 3/34 by using electrical effects
• CPC Class Codes: F26B 3/343 in combination with convection
• CPC Class Codes: H05B 6/62 Apparatus for specific applications

Abstract

A clothes dryer apparatus (99) comprising an electrically conductive, grounded, generally cylindrical rotatable drum (13) having a hollow interior adapted to contain a load (15) of wet clothes to be dried. The drum'"'"'s (13) exterior surface (27) is partially indented to form one or more integral, generally ring-shaped insulated notches (10). An electrically conductive, generally flat arcuate anode (11) is positioned within each notch (10), with no physical contact between an anode (11) and its corresponding notch (10). Each anode (11) is spatially fixed with respect to the rotatable drum (13), and is electrically isolated from conductive portions of the drum (13). A source (21) of RF power (12), operating at a single fixed frequency, is coupled to each anode (11).

Claims

1. A clothes dryer apparatus comprising:

an electrically conductive, grounded, generally cylindrical rotatable drum having a hollow interior adapted to contain a load of wet clothes to be dried;

said drum having a partially indented exterior surface in which at least one generally ring-shaped insulated notch has been formed;

positioned within each notch, an electrically conductive anode, wherein each anode has a generally flat ring shape, is spatially fixed with respect to the rotatable drum, and is electrically isolated from conductive portions of the drum; and

coupled to each anode, a source of RF power operable at a single fixed frequency.

2. The apparatus of claim 1 wherein the spatially fixed anodes protrude radially into an outer circumference of the drum but are external to the hollow interior of the drum.

3. The apparatus of claim 1 wherein the insulated notches are spaced apart from their corresponding anodes, thereby allowing the drum to rotate with respect to the spatially fixed anodes.

4. The apparatus of claim 1 wherein at least one of the anodes has a full 360 degree circumference.

5. The apparatus of claim 1 wherein at least one of the anodes is shaped in the form of a generally flat circular arc having less than a full 360 degree circumference.

6. The apparatus of claim 1 wherein the RF power source is a fixed frequency, solid state RF signal generator, operating at a single frequency in the frequency range between 1 MHz and 50 MHz, and produces an electrical field between the anode(s) and the conductive drum, acting as a cathode, with the wet clothes positioned between the anode(s) and the drum and acting as a dielectric medium.

7. The apparatus of claim 1 further comprising an air blower positioned to force room temperature or preheated air into the hollow interior of the drum via air holes in at least one insulated notch, whereby water evaporated from the load by the RF power is removed from the interior of the drum due to the resulting air flow.

8. The apparatus of claim 7 further comprising a drip pan located beneath the air holes, whereby any water leaving the hollow interior through the air holes is collected in the drip pan.

9. The apparatus of claim 7 whereby the air blower is further positioned to recover heat generated by at least one of the RF power source and the variable tuning inductor, and to introduce this recovered heat into the air flow.

10. The apparatus of claim 1 further comprising an automatic programmable controller coupled to the RF power source.

11. The apparatus of claim 10 wherein the controller is adapted to gather measurements of at least one of:

parameters of the RF power, changes in RF power level, load impedance, and VSWR values; and

to use said measurements to determine type, size, and wetness of the load.

12. The apparatus of claim 10 wherein the controller is adapted to gather measurements of at least one of:

parameters of the RF power, changes in RF power levels, load impedance, and VSWR levels; and

to use said measurements to determine an optimum time for terminating drying of the load.

13. The apparatus of claim 1 further comprising a ground connection adapted to ground electrically conductive surfaces of the drum.

14. The apparatus of claim 13 wherein said ground connection comprises a single electrically conductive small region or an elongated electrically conductive strip, fabricated as part of an electrically conductive surface of the drum.

15. The apparatus of claim 13 wherein the ground connection comprises at least one generally cylindrical ring capacitively coupled to an outer electrically conductive surface of the drum.

16. A method for drying a load of wet clothes, said method comprising the steps of:

applying RF power to each anode of a capacitor having one or more anodes;

wherein;

the load of wet clothes is positioned in a hollow interior of an electrically conductive, grounded, generally cylindrical rotatable drum acting as a cathode of the capacitor;

said drum has a partially indented exterior surface in which at least one generally flat ring shaped insulated notch has been formed; and

each anode is electrically conductive, positioned within a notch, has a generally flat ring shape, is spatially fixed with respect to the rotatable drum, and is electrically isolated from conductive portions of the drum.

17. The method of claim 16 wherein the drying method comprises causing the drum containing the wet load to rock back and forth about an axis of rotation during at least a portion of an overall drying cycle.

18. The method of claim 16 wherein the drum rotation can be in either direction about a single axis of rotation, and can have any speed, including zero speed.

19. The method of claim 16 wherein the drum is selectively rotated during at least one of the following three times:

when the RF power is applied, when the RF power is not applied, and when the RF power is selectively applied and not applied.

20. The method of claim 16 further comprising blowing air into the hollow interior of the drum.

21. The method of claim 16 wherein the RF power has a single fixed frequency in the range between 1 MHz and 50 MHz.

22. The method of claim 21, wherein the lowest practicable operating frequency within the frequency range is used, in order to minimize far field effects.

23. The method of claim 16 further comprising taking steps to optimize a ground return point of the drum, in order to minimize parasitic capacitance.