Inflow control valve and device producing distinct acoustic signal

• US 9,447,679 B2
• Filed: 07/19/2013
• Issued: 09/20/2016
• Est. Priority Date: 07/19/2013
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Xiao, Jinjiang
• Primary Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US13/946,726
• Publication Number:
  US 20150021015A1
• Time in Patent Office: 1,159 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 34/14 operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools E21B34/066 takes precedence
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 47/095 by detecting an acoustic anomalies, e.g. using mud-pressure pulses
• CPC Class Codes: E21B 47/113 using electrical indications; using light radiations
• CPC Class Codes: E21B 47/135 using light waves, e.g. infrared or ultraviolet waves
• CPC Class Codes: E21B 47/14 using acoustic waves

Abstract

Systems and methods for generating and monitoring an acoustic response to particular fluid flow conditions in a wellbore include incorporating a sound-producing element into each inflow control device installed in a wellbore. Each of the sound-producing elements generates an acoustic signature that is readily identifiable from each other sound-producing element installed in the wellbore.

Claims

1. A monitoring system for use in a wellbore extending through a subterranean formation, the system, comprising:

first and second inflow control tools disposed in the wellbore and operable to regulate fluid flow into the wellbore;

a first sound-producing element operable to generate a first acoustic signal in response to fluid flow through the first inflow control tool, the first sound-producing element disposed in an interior flow path of the first inflow control tool proximate a fluid inlet of the first inflow control tool, wherein the first acoustic signal defines a first acoustic signature, and wherein the first sound-producing element is responsive only to the fluid flow from the first inflow control tool;

a second sound-producing element operable to generate a second acoustic signal in response to fluid flow through the second inflow control tool, the second sound-producing element disposed in an interior flow path of the second inflow control tool proximate a fluid inlet of the second inflow control tool, wherein the second acoustic signal defines a second acoustic signature that is distinguishable from the first acoustic signature, and wherein the second sound-producing element is responsive only to the fluid flow from the second inflow control tool; and

a sensing subsystem operable to detect the first and second acoustic signals and operable to distinguish between the first and second acoustic signatures.

2. The monitoring system of claim 1, wherein the first sound-producing element is disposed at a downstream location with respect to the fluid inlet of the first inflow control tool.

3. The monitoring system of claim 1, wherein the first sound-producing element comprises a structure induced to vibrate in response to fluid flow through the first inflow control tool.

4. The monitoring system of claim 3, wherein the first sound-producing element is selected from the group consisting of:

a whistle;

a bell;

a Helmholtz resonator; and

a rotating wheel.

5. The monitoring system of claim 1, wherein the sensing subsystem comprises a measurement device and an optical waveguide extending into the wellbore and coupled to the measurement device, wherein the optical waveguide is subject to changes in response to the first and second acoustic signals that are detectable by the measurement device.

6. The monitoring system of claim 5, wherein the measurement device is disposed at a surface location remote from the first and second sound-producing elements.

7. The monitoring system of claim 1, further comprising an isolation member operable to isolate a first annular region of the wellbore from a second annular region of the wellbore, wherein the first inflow control tool is disposed in the first annular region and the second inflow control tool is disposed in the second annular region.

8. The monitoring system of claim 1, wherein the first and second inflow control tools are disposed on upstream and downstream locations with respect to one another on a production tubing extending through the wellbore.

9. The monitoring system of claim 1, wherein the first and second inflow control tools are disposed within a substantially horizontal portion of the wellbore.

10. The monitoring system according to claim 1, wherein at least one of the first and second inflow control tools defines a helical flow path therethrough.

11. A method of monitoring fluid flow in a wellbore, the method comprising:

(i) installing first and second inflow control tools in corresponding first and second annular regions within the wellbore;

(ii) installing first and second sound-producing elements in the wellbore, each of the first and second sound-producing element operable to actively generate a respective first and second acoustic signals in response to fluid flowing through a respective corresponding one of the first and second inflow control tools, the first acoustic signal operable to be distinguishable from the second acoustic signal, wherein the first sound-producing element is responsive only to the fluid flow from the first inflow control tool, and wherein the second sound-producing element is responsive only to the fluid flow from the second inflow control tool;

(iii) producing a production fluid from the wellbore through at least one of the first and second inflow control tools;

(iv) detecting at least one of the first and second acoustic signals; and

(v) identifying which of the first and second acoustic signals was detected to determine through which of the first and second inflow control tools the production fluid was produced.

12. The method of claim 11, further comprising determining a frequency of the at least one of the first and second acoustic signals to determine a flow rate through at least one of the first and second inflow control tools.

13. The method of claim 11, further comprising fluidly isolating the first and second annular regions.

14. The method of claim 11, further comprising deploying an optical waveguide into the wellbore, and wherein the step of detecting the at least one of the first and second acoustic signals is achieved by detecting changes in strain in the optical waveguide induced by the at least one of the first and second acoustic signals.

15. The method of claim 14, further comprising removing the optical waveguide from the wellbore.

16. A method of monitoring fluid flow in a wellbore, the method comprising:

(i) producing a production fluid from the wellbore through a first inflow control tool disposed in a first annular region within the wellbore;

(ii) actively generating a first acoustic signal only in response to the production fluid from the first annular region flowing through the first inflow control tool;

(iii) detecting the first acoustic signal; and

(iv) distinguishing the first acoustic signal from a second acoustic signal, wherein the second acoustic signal is actively generated only in response to the production fluid from a second annular region flowing through a second inflow control tool disposed in the second annular region within the wellbore.

17. The method of claim 16, further comprising generating a report indicating that the first acoustic signal was detected and that production fluid was flowing through the first inflow control tool.

18. The method of claim 17, further comprising detecting the second acoustic signal and indicating on the report that the first and second acoustic signals were detected and that production fluid was flowing through the first and second inflow control tools.

19. The method of claim 16, further comprising installing the first and second sound-producing elements in the wellbore such that each one of the first and second sound-producing elements is operable to actively generate one of the respective first and second acoustic signals in response to fluid flowing through the respective corresponding one of the first and second inflow control tools.

20. An inflow control tool monitoring system for use with fluid flow in conjunction with a wellbore extending into a subterranean formation, the inflow control tool monitoring system comprising:

an inflow control tool operable to be disposed in the wellbore and operable to regulate fluid flow through the wellbore, the inflow control tool comprising;

an inflow control tool housing, the inflow control tool housing being operable to be installed in line with production tubing;

a restrictive passage within the inflow control tool housing, the restrictive passage operable to regulate the fluid flow; and

,

a sound-producing element disposed within the inflow control tool housing, the sound-producing element operable to generate a first acoustic signal in response to fluid flow through the inflow control tool, and the sound-producing element not producing sound in response to fluid in the production tubing flowing from sources other than the inflow control tool housing.

21. The inflow control monitoring system of claim 20 further comprising a distributed sensing subsystem, the distributed sensing subsystem being capable of monitoring the first acoustic signal.

22. The inflow control monitoring system of claim 21 wherein the sensing subsystem comprises a measurement device and an optical waveguide.

23. The inflow control monitoring system of claim 20 wherein the inflow control tool is selected from the group consisting of helical type, valve type, nozzle type and combinations of the same.

24. The inflow control monitoring system of claim 20 wherein the sound-producing element is mounted to an interior wall of the inflow control tool housing.

25. The inflow control monitoring system of claim 20 wherein the inflow control tool further comprises a sleeve disposed within the inflow control tool housing, the inflow control tool being valve type, and sound-producing element being mounted to an interior wall of the sleeve.