Electric machine having a segmented stator and two-layer winding

• US 9,450,458 B2
• Filed: 02/15/2013
• Issued: 09/20/2016
• Est. Priority Date: 02/15/2013
• Status: Active Grant

• Current Assignee: Innomotics GmbH
• Original Assignee: Siemens AG
• Inventors: Brasas, Frank, Brenner, Robin, Teringl, Claus, Schnbauer, Norbert
• Primary Examiner(s): Nguyen, Hanh
• Application Number:
  US14/767,950
• Publication Number:
  US 20150380991A1
• Time in Patent Office: 1,313 Days
• Field of Search: 310216001-216137, 310/208
• US Class Current: 1/1
• CPC Class Codes: H02K 1/16 Stator cores with slots for windings
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 7/1807 Rotary generators H02K7/006 takes precedence
• CPC Class Codes: H02K 7/183 wherein the turbine is a wind turbine adaptation of a wind turbine to an electric generator F03D9/25

Abstract

Electric machine has a rotor movable relative to a stator divided into stator segments, each having first and second transition regions and a central region between the transition regions. The stator segment has a yoke extending over the central region and the first transition region. Central groove webs in the central regions and first transition webs in the first transition regions extend from the yoke towards the rotor. The first transition webs end below the central groove webs. The stator segment has in the second transition region a transverse web from which second transition webs extend towards the rotor. The second transition webs end level with the central groove webs. A spacing of the first transition webs from the rotor at least corresponds to a spacing of a lower edge of the transverse web. Transition regions of adjoining stator segments overlap one another and are disposed one above the other.

Claims

1. An electric machine, comprising:

a stator; and

a rotor movable relative to the stator in a direction of movement,

said stator being divided into adjoining stator segments, when viewed in the direction of movement of the rotor, each of the stator segments having a first transition region, a second transition region, a central region arranged between the first and second transition regions, and a stator yoke disposed on a side facing away from the rotor and extending over the central region and the first transition region, said central region having central groove webs extending from the stator yokes toward the rotor, and said first transition region having first transition webs extending from the stator yokes toward the rotor and sized to end beneath the central groove webs, when viewed in a direction toward the rotor, with the central groove webs and the first transition webs respectively forming grooves which, when viewed from the stator yoke, are open toward the rotor and, when viewed in the direction of movement of the rotor, are respectively delimited laterally by two central groove webs, or by two first transition webs, or by one of the central groove webs and an adjoining one of the first transition regions, each said stator segment having on a side facing away from the rotor in the second transition region a transverse web from which second transition webs extend toward the rotor and form grooves which, when viewed from the stator yoke, are open toward the rotor and, when viewed in the direction of movement of the rotor, are delimited laterally by two second transition webs, said second transition webs sized to end at a same height as the central groove webs, when viewed in the direction toward the rotor,

wherein the stator yoke has a lower edge which, when viewed in the direction toward the rotor, has a yoke spacing from the rotor,

wherein the first transition webs has a spacing from the rotor, when viewed in the direction toward the rotor, said spacing of the first transition webs from the rotor being sized at least as great as a spacing of a lower edge of the transverse web facing away from the rotor,

wherein the first and second transition regions of adjoining stator segments, when viewed in the direction of movement of the rotor, overlap one another and are arranged one above the other, when viewed from the stator toward the rotor.

2. The electric machine of claim 1, wherein the stator segments are formed in one piece.

3. The electric machine of claim 1, wherein each of the stator segments includes a first stator segment part comprising the central region and the first transition region, and a second stator segment part comprising the second transition region, said first and second stator segment parts being connected to one another.

4. The electric machine of claim 3, wherein the first and second stator segment parts are connected to one another by a tongue-and-groove connection.

5. The electric machine of claim 1, wherein the stator includes first windings, each having two winding halves, and second windings, each having two winding halves, with one of the two winding halves of the first winding and one of the two winding halves of the second winding being arranged between two adjacent ones of the central groove webs,

wherein the other one of the winding halves of the first winding is arranged between two central groove webs, or between one of the central groove webs and an adjoining one of the first transition regions, or between two adjoining ones of the first transition webs,

wherein the other one of the winding halves of the second winding is arranged between two central groove webs, or between one of the central groove webs in adjoining relationship to one of the second transition regions, or between two adjoining ones of the second transition webs,

wherein neither one of the two winding halves of the second winding is arranged between two first transition webs, and

wherein neither one of the two winding halves of the first winding is arranged between two second transition webs.

6. The electric machine of claim 5, wherein the first windings are of same construction.

7. The electric machine of claim 5, wherein the second windings are of same construction.

8. The electric machine of claim 5, wherein the first and second windings are of same construction.

9. The electric machine of claim 1, wherein the stator segment is curved in circular fashion about an axis of rotation, wherein the direction of movement of the rotor runs tangentially with respect to the axis of rotation, and wherein a direction from the stator to the rotor runs radially with respect to the axis of rotation.

10. The electric machine of claim 1, constructed to operate as a generator in a wind turbine.