Adaptive plug for edge protection
First Claim
1. A method of forming a housing, comprising:
- forming an opening within the housing and causing a bur to be formed on an outer surface of the housing;
disposing a curable material within a portion of the opening of the housing and forming a bead portion of the curable material on the outer surface of the housing, wherein the bead portion is coupled to the bur;
curing the material to form an adaptive plug, wherein the adaptive plug is positioned within the opening of the housing;
performing at least one surface treatment on the housing, the at least one surface treatment comprising one or more of polishing the outer surface of the housing;
buffing the outer surface of the housing; and
sand blasting the outer surface of the housing; and
removing the bead portion of the adaptive plug, the bead portion positioned on the outer surface of the housing.
1 Assignment
0 Petitions
Accused Products
Abstract
Housings for electronic devices including adaptive plugs, and the use of adaptive plugs in methods of manufacturing housings. The housing may include an opening, and an adaptive plug releasably positioned within the opening. A method of forming a housing may include forming an opening within the housing, disposing a curable material within the opening of the housing, and curing the material to form an adaptive plug. The adaptive plug may be positioned within the opening of the housing. The method may also include performing at least one surface treatment on the housing. A method of protecting an edge of an opening in a housing may include providing the housing including the opening, forming an adaptive plug within the opening of the housing, and forming a barrier on the edge of the opening using the adaptive plug.
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Citations
21 Claims
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1. A method of forming a housing, comprising:
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forming an opening within the housing and causing a bur to be formed on an outer surface of the housing; disposing a curable material within a portion of the opening of the housing and forming a bead portion of the curable material on the outer surface of the housing, wherein the bead portion is coupled to the bur; curing the material to form an adaptive plug, wherein the adaptive plug is positioned within the opening of the housing; performing at least one surface treatment on the housing, the at least one surface treatment comprising one or more of polishing the outer surface of the housing;
buffing the outer surface of the housing; and
sand blasting the outer surface of the housing; andremoving the bead portion of the adaptive plug, the bead portion positioned on the outer surface of the housing. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of forming a housing, comprising:
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removing a portion of the housing to define an aperture within the housing, wherein the removing creates a bur on a top surface of the housing; disposing a curable material within a portion of the aperture and forming a bead portion of the curable material on the to surface of the housing, thereby coupling the bead portion of the curable material to the bur; curing the curable material to form an adaptive plug disposed within the aperture; mechanically treating the top surface of the housing by performing at least one of; polishing the top surface of the housing; buffing the top surface of the housing; and sand blasting the top surface of the housing; and separating the bead portion of the adaptive plug from the top surface of the housing. - View Dependent Claims (11, 12, 13, 14, 15)
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16. A method of forming a housing, comprising:
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generating a hole within the housing such that a bur is formed on an exterior surface of the housing; depositing a curable material along a contour of the hole and forming a bead portion of the curable material on the exterior surface of the housing, wherein the bead portion of the curable material is affixed to the bur; hardening the material to define an adaptive plug positioned within the hole; modifying a surface texture of the housing by at least one of; polishing the exterior surface of the housing; buffing the exterior surface of the housing; and sand blasting the exterior surface of the housing; and detaching the bead portion of the adaptive plug from the exterior surface of the housing. - View Dependent Claims (17, 18, 19, 20, 21)
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Specification