Powered drivers, intraosseous devices and methods to access bone marrow

• US 9,451,968 B2
• Filed: 04/03/2008
• Issued: 09/27/2016
• Est. Priority Date: 05/31/2002
• Status: Active Grant

• Current Assignee: Teleflex Life Sciences II LLC
• Original Assignee: Vidacare LLC (Teleflex Incorporated)
• Inventors: Miller, Larry J., Bolleter, David S., Titkemeyer, Robert W.
• Primary Examiner(s): SEVILLA, CHRISTIAN ANTHONY
• Application Number:
  US12/061,944
• Publication Number:
  US 20080215056A1
• Time in Patent Office: 3,099 Days
• Field of Search: 606 79- 81, 606/86.R
• US Class Current: 1/1
• CPC Class Codes: A61B 1/06 with illuminating arrangements
• CPC Class Codes: A61B 10/025 for taking bone, bone marrow or cartilage samples
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 17/1628 Motors; Power supplies
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 17/3472 for bones, e.g. intraosseus injections
• CPC Class Codes: A61B 17/3476 Powered trocars, e.g. electrosurgical cutting, lasers, powered knives
• CPC Class Codes: A61B 2010/0258 Marrow samples
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2090/0813 Accessories designed for easy sterilising, i.e. re-usable
• CPC Class Codes: A61B 90/11 with guides for needles or instruments, e.g. arcuate slides or ball joints
• CPC Class Codes: A61B 90/30 Devices for illuminating a surgical field, the devices having an interrelation with other surgical devices or with a surgical procedure
• CPC Class Codes: A61M 2005/1581 Right-angle needle-type devices
• CPC Class Codes: A61M 2005/1585 Needle inserters
• CPC Class Codes: A61M 2205/587 Lighting arrangements
• CPC Class Codes: A61M 2210/02 Bones
• CPC Class Codes: A61M 5/158 : Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body

Abstract

Apparatus and methods are provided to penetrate a bone and associated bone marrow using a powered driver. The powered driver may include a housing having a gear assembly, a motor and a power supply disposed therein. A penetrator assembly may be releasably engaged with one end of a drive shaft extending from the housing. The powered driver may include a light operable to illuminate an insertion site for the penetrator assembly. An indicator may be provided to show status of an associated power supply. An indicator may also be provided to show status of penetrating bone and/or associated bone marrow using a penetrator assembly. The apparatus may include an enable switch to prevent undesired operation of the powered driver.

Claims

1. A powered driver operable to insert an intraosseous device into a bone and associated bone marrow comprising:

a housing having one end of a rotatable drive shaft extending therefrom;

the one end of the drive shaft operable to releasably and slidably engage the intraosseous device such that the intraosseous device is rotatably fixed relative to the drive shaft;

a motor disposed within the housing and rotatably engaged with the drive shaft;

a power supply and electrical circuits operable to power the motor;

a switch connected to the electrical circuits, the switch operable to activate the motor to rotate the drive shaft;

a gear assembly rotatably attached to the motor;

the drive shaft extending from the gear assembly opposite from the motor; and

the gear assembly operable to reduce rotation of the motor,

where the gear assembly is operable to reduce the rotation of the motor by a ratio between approximately sixty to one and eighty to one.

2. The powered driver of claim 1 further comprising an impact mechanism operable to allow the motor and an associated gearbox to function as an impact wrench whereby the impact mechanism may reduce the amount of power taken from batteries during insertion of an intraosseous device.

3. The powered driver of claim 1 further comprising a power circuit sensor operable to detect current changes indicating bone penetration by the intraosseous device.

4. The powered driver of claim 3 further comprising the power circuit sensor operable to automatically stop the driver once the intraosseous device has penetrated a cortex of the bone.

5. The powered driver of claim 1 further comprising a portion of the housing operable to be placed in a wall mounted charging system to provide a constant charge to the power supply.

6. The powered driver of claim 1 further comprising:

a plurality of indicator lights including a red light operable to indicate low power levels in the power source;

a yellow light operable to indicate satisfactory insertion torque and/or pressure; and

a green light operable to indicate satisfactory power available in the power source.

7. The powered driver of claim 1 further comprising a red indicator light operable to indicate excessive torque and/or pressure on the drive shaft.

8. The powered driver of claim 1 further comprising a digital volt meter operable to indicate percentage of power available in the power source and number of insertions available without requiring recharging or replacement of the power source.

9. The powered driver of claim 1 further comprising a digital amp meter operable to indicate percentage of power available in the power source and number of insertions available without requiring recharging or replacement of the power source.

10. The powered driver of claim 1 where the switch and the electrical circuits are operable to rotate the drive shaft at a first low speed and a second higher speed.

11. The powered driver of claim 1 where the switch and the electrical circuits are operable to vary the speed of rotation of the drive shaft.

12. A powered driver operable to insert an intraosseous device into a bone and associated bone marrow comprising:

a housing having one end of a rotatable drive shaft extending therefrom;

the one end of the drive shaft operable to releasably and slidably engage the intraosseous device such that the intraosseous device is rotatably fixed relative to the drive shaft;

a motor disposed within the housing and rotatably engaged with the drive shaft;

a power supply and electrical circuits operable to power the motor;

a switch connected to the electrical circuits, the switch operable to activate the motor to rotate the drive shaft; and

a fiber optic cable extending from a light emitting diode to a halo light disposed on one end of the housing.

13. An apparatus operable to insert an intraosseous device into a bone and associated bone marrow and to assist with other medical procedures comprising:

a powered driver having a housing with one end of a rotatable drive shaft extending therefrom;

the one end of the drive shaft operable to releasably and slidably engage the intraosseous device such that the intraosseous device is rotatably fixed relative to the drive shaft;

a motor disposed within the housing and rotatably engaged with the drive shaft;

a power supply and electrical circuits operable to power the motor;

a switch connected to the electrical circuits;

the switch operable to activate the motor to rotate the drive shaft; and

a suction pump having a connector operable to be releasably engaged with the one end of the drive shaft whereby the powered driver may operate the pump via rotation of the drive shaft.

14. A powered driver operable to insert an intraosseous device into a bone and associated bone marrow comprising:

a housing having one end of a rotatable drive shaft extending therefrom;

the one end of the drive shaft operable to releasably and slidably engage the intraosseous device such that the intraosseous device is rotatably fixed relative to the drive shaft;

a motor disposed within the housing and rotatably engaged with the drive shaft;

a power supply and electrical circuits operable to power the motor;

a switch connected to the electrical circuits, the switch operable to activate the motor to rotate the drive shaft; and

an impact mechanism operable to allow the motor and an associated gearbox to function as an impact wrench whereby the impact mechanism may reduce the amount of power taken from batteries during insertion of an intraosseous device.

15. The powered driver of claim 14 further comprising a power circuit sensor operable to detect current changes indicating bone penetration by the intraosseous device.

16. The powered driver of claim 15 further comprising the power circuit sensor operable to automatically stop the driver once the intraosseous device has penetrated a cortex of the bone.

17. The powered driver of claim 14 further comprising a portion of the housing operable to be placed in a wall mounted charging system to provide a constant charge to the power supply.

18. The powered driver of claim 14 further comprising:

a plurality of indicator lights including a red light operable to indicate low power levels in the power source;

a yellow light operable to indicate satisfactory insertion torque and/or pressure; and

a green light operable to indicate satisfactory power available in the power source.

19. The powered driver of claim 14 further comprising a red indicator light operable to indicate excessive torque and/or pressure on the drive shaft.

20. The powered driver of claim 14 where the switch and the electrical circuits are operable to rotate the drive shaft at a first low speed and a second higher speed.