Nebulizer having replaceable nozzle assembly and suction line

• US 9,452,270 B2
• Filed: 03/04/2014
• Issued: 09/27/2016
• Est. Priority Date: 01/20/2011
• Status: Active Grant

• Current Assignee: Pneumoflex Systems, LLC
• Original Assignee: Pneumoflex Systems, LLC
• Inventors: Addington, W. Robert, Miller, Stuart P., Stephens, Robert E.
• Primary Examiner(s): Vasat, Peter S
• Application Number:
  US14/195,933
• Publication Number:
  US 20140174435A1
• Time in Patent Office: 938 Days
• Field of Search: 128/200.21, 239/338, 239/370, 261/78.1
• US Class Current: 1/1
• CPC Class Codes: A61B 5/0823 Detecting or evaluating cough events
• CPC Class Codes: A61B 5/4839 combined with drug delivery
• CPC Class Codes: A61B 5/7282 Event detection, e.g. detecting unique waveforms indicative of a medical condition A61B5/4094, A61B5/4818, A61B5/349, A61B5/0823 take precedence
• CPC Class Codes: A61J 17/001 Baby-comforters
• CPC Class Codes: A61J 7/0053 Syringes, pipettes or oral dispensers
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0036 hollow piercing means
• CPC Class Codes: A61M 15/0086 Inhalation chambers
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/14 by mixing different fluids, one of them being in a liquid phase
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit
• CPC Class Codes: A61M 2205/13 with means for the detection of operative contact with patient, e.g. lip sensor
• CPC Class Codes: A61M 2205/3569 sublocal, e.g. between console and disposable
• CPC Class Codes: A61M 2205/3592 using telemetric means, e.g. radio or optical transmission
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/8225 using incorporated gas cartridges for the driving gas
• CPC Class Codes: A61M 2206/14 Static flow deviators in tubes disturbing laminar flow in tubes, e.g. archimedes screws

Abstract

A medication reservoir is formed in the lower portion of a nebulizer body and covered to form an enclosed medication reservoir. A nozzle assembly is supported by a reservoir cover and includes an air line having an inlet at one end and an outlet and a venturi nozzle and venturi outlet. The air line, venturi nozzle and discharge outlet are horizontally oriented when in use and the venturi nozzle is located within a patient'"'"'s oral cavity when the nebulizer is in use. Medication is drawn upward through a suction line and mixed with air passing through the venturi nozzle and nebulized for discharge through the nebulizer outlet. The venturi nozzle and suction line are formed together and replaceable as one unit.

Claims

1. A nebulizer, comprising:

a body comprising an air channel section and a nebulizer outlet configured to be received within an oral cavity of a patient, said body formed from upper and lower portions, and a medication reservoir formed in the lower portion;

a reservoir cover supported by the lower portion of the body and covering the medication reservoir to form an enclosed medication reservoir in which medication is contained and held;

a nozzle assembly supported by the reservoir cover and comprising an air line having an inlet at one end and extending through the air channel section and having an outlet and a venturi nozzle at the outlet and having a venturi outlet, wherein the air line, venturi nozzle and discharge outlet are horizontally oriented when in use and the venturi nozzle is configured to be located within a patient'"'"'s oral cavity when the nebulizer is in use;

a suction line extending from the medication reservoir to the venturi outlet through which medication is drawn upward when the nebulizer is oriented for use and mixed with air passing through the venturi nozzle and nebulized for discharge through the nebulizer outlet, wherein the venturi nozzle and suction line are formed together and replaceable as one unit and the venturi nozzle outputs air in a direction that is normal to the suction line;

wherein the reservoir cover includes a diffuser that extends upward during normal usage of the nebulizer and located proximal of the venturi nozzle to which nebulized medication and air from the venturi nozzle impact to aid nebulization; and

wherein the diffuser includes a horizontal lock member and the outlet of the air line includes a top clip member adjacent the venturi nozzle and forms a locking slot that receives the horizontal lock member of the diffuser to snap lock the nozzle assembly and reservoir cover together.

2. The nebulizer according to claim 1, wherein the diffuser includes a vertical slot opening through which nebulized medication and gas pass.

3. The nebulizer according to claim 1, wherein said lower body portion and reservoir cover include snap fit members configured to snap fit the reservoir cover to the lower body portion.

4. The nebulizer according to claim 1, wherein the air line provides continuous pressure between the input end and outlet end of the air line and no medication is drawn upward through the suction line for nebulization and discharge through the nebulizer outlet until a predetermined negative inspiratory pressure is created from inhalation by a user to begin air flow through the venturi nozzle and medication is drawn upward through the suction line and nebulized by air flowing through the venturi nozzle to be discharged through the nebulizer outlet.

5. The nebulizer according to claim 4, wherein nebulization begins at a negative inspiratory pressure of from about −

3 cmH₂O to about −

52 cmH₂O.

6. The nebulizer according to claim 1, wherein the medication reservoir is configured to be located within a patient'"'"'s oral cavity when the nebulizer is in use.

7. The nebulizer according to claim 1, wherein the upper and lower portions of the body, the reservoir cover and the nozzle assembly are formed from a plastic material.

8. A nebulizer, comprising:

a body comprising an air channel section and a nebulizer outlet configured to be received within an oral cavity of a patient, said body formed from upper and lower portions, and a medication reservoir formed in the lower portion;

a reservoir cover supported by the lower portion of the body and covering the medication reservoir to form an enclosed medication reservoir in which medication is contained and held;

a nozzle assembly supported by the reservoir cover and comprising an air line having an inlet at one end and extending through the air channel section and having an outlet and a venturi nozzle at the outlet and having a venturi outlet, wherein the air line, venturi nozzle and discharge outlet are horizontally oriented when in use and the venturi nozzle is configured to be located within a patient'"'"'s oral cavity when the nebulizer is in use;

a suction line extending from the medication reservoir to the venturi outlet through which medication is drawn upward when the nebulizer is oriented for use and mixed with air passing through the venturi nozzle and nebulized for discharge through the nebulizer outlet, wherein the venturi nozzle and suction line are formed together and replaceable as one unit and the venturi nozzle outputs air in a direction that is normal to the suction line;

an air flow sensor positioned within the air channel section and configured to generate signals indicative of air flow generated by a patient'"'"'s involuntary cough event occurring at nebulization;

a processor configured to receive signals from the air flow sensor and to evaluate the involuntary cough event;

wherein the reservoir cover includes a diffuser that extends upward during normal use of the nebulizer and located proximal of the venturi nozzle to which nebulized medication and air from the venturi nozzle impact to aid nebulization; and

wherein the diffuser includes a horizontal lock member and the outlet of the air line includes a top clip member adjacent the venturi nozzle and forms a locking slot that receives the horizontal lock member of the diffuser to snap lock the nozzle assembly and reservoir cover together.

9. The nebulizer according to claim 8, wherein the diffuser includes a vertical slot opening through which nebulized medication and gas pass.

10. The nebulizer according to claim 8, wherein said lower body portion and reservoir cover include snap fit members configured to snap fit the reservoir cover to the lower body portion.

11. The nebulizer according to claim 8, wherein the air line is configured to provide continuous pressure between the input end and outlet end of the air line and no medication is drawn upward through the suction line for nebulization and discharge through the nebulizer outlet until a predetermined negative inspiratory pressure is created from inhalation by a patient to begin air flow through the venturi nozzle and medication is drawn upward through the suction line and nebulized by air flowing through the venturi nozzle to be discharged through the nebulizer outlet.

12. The nebulizer according to claim 11, wherein nebulization begins at a negative inspiratory pressure of from about −

3 cmH₂O to about −

52 cmH₂O.

13. The nebulizer according to claim 11, wherein the medication reservoir is configured to be located within a patient'"'"'s oral cavity when the nebulizer is in use.

14. The nebulizer according to claim 8, wherein the upper and lower portions of the body, the reservoir cover and the nozzle assembly are formed from a plastic material.