Automatic inspection device for corrugated paperboard machine, and corrugated paperboard machine

• US 9,452,585 B2
• Filed: 03/19/2013
• Issued: 09/27/2016
• Est. Priority Date: 03/27/2012
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Isowa
• Original Assignee: Kabushiki Kaisha Isowa
• Inventors: Ota, Hiroshi, Suzuki, Michio
• Primary Examiner(s): Tecco, Andrew M
• Assistant Examiner(s): Neacsu, Valentin
• Application Number:
  US13/847,102
• Publication Number:
  US 20130260975A1
• Time in Patent Office: 1,288 Days
• Field of Search: 493/31, 493/34, 493/51, 493/58, 493/59, 493/160, 493/463, 702/35, 702/81, 702/185, 834/98, 834/99, 835/04, 835/082, 835/083, 834/254, 700108-109
• US Class Current: 1/1
• CPC Class Codes: B31F 1/20 Corrugating; Corrugating combined with laminating to other layers
• CPC Class Codes: B31F 1/2831 Control
• CPC Class Codes: B31F 7/00 Processes not otherwise provided for

Abstract

An automatic inspection device for a corrugated paperboard machine includes comprises a position setting section for setting movable members to positions within moving ranges; a control section for driving each of the drive motors at a given rotational speed so as to allow a respective one of the movable members to be moved within a corresponding one of the moving ranges; a current detection section for detecting a drive current being supplied to each of the drive motors when the drive motor is driven at the given rotational speed; and a current determination section for determining whether the drive current of each of the drive motors exceeds a given threshold. The automatic inspection device is configured to, when the current determination section determines that the drive current of a specific one of the plurality of drive motors exceeds the given threshold, detecting that a defect occurs in the movable member.

Claims

1. An automatic inspection device for a corrugated paperboard machine having a tool moving mechanism, the tool moving mechanism comprising a plurality of movable members each coupled to a respective one of a plurality of machining tools for subjecting a corrugated paperboard to machining;

a support member movably supporting the plurality of movable members; and

a plurality of drive motors for moving respective ones of the plurality of movable members along the support member, the automatic inspection device comprising;

a position setting section for setting the plurality of movable members to positions located within a plurality of ranges of motion, wherein each range of motion is defined along the support member, each moving member corresponding to a respective one of the plurality of movable members;

a control section for driving each of the plurality of drive motors at a given rotational speed so as to allow a respective one of the plurality of movable members to be moved within a corresponding one of the plurality of ranges of motion;

a current detection section for detecting a drive current being supplied to each of the plurality of drive motors when each of the plurality of drive motors is driven at the given rotational speed by the control section;

a current determination section for determining whether or not the drive current of each of the plurality of drive motors detected by the current detection section exceeds a given threshold; and

a defect detection section configured to detect that a defect, caused by paper powder scattered and accumulated during cutting a corrugated paperboard, occurs in the movable member driven by a specific one of the plurality of drive motors, or in a portion of the support member corresponding to the range of motion of the movable member driven by the specific one of the plurality of drive motors, the defect detection section being configured to detect said defect based exclusively on a determination of the current determination section, that the drive current of the specific one of the plurality of drive motors exceeds the given threshold;

wherein the plurality of ranges of motion are defined along the support member in adjacent relation to each other;

the position setting section is operable to position each of the plurality of movable members at its initial position defined in a vicinity of an end position of a corresponding one of the plurality of ranges of motion in a given direction along the support member; and

the control section is operable to drive the plurality of drive motors so as to allow the plurality of movable members to be moved individually from their initial positions in a same direction;

wherein the automatic inspection device further comprises a current value storage section for, during a course where the plurality of movable members are moved individually from their initial positions in the same direction, sequentially storing a value of the drive current of each of the plurality of drive motors detected by the current detection section, in correlated relation with a position of the movable member moved by each of the plurality of drive motors.

2. The automatic inspection device according to claim 1, which further comprises a defect informing section for, when the defect detection section detects the defect, informing that a defect occurs in the movable member driven by the one of the plurality of drive motors whose drive current is determined to exceed the given threshold by the current determination section, or in a portion of the support member corresponding to the range of motion of the movable member driven by the one of the plurality of drive motors.

3. The automatic inspection device according to claim 1, which further comprises a position informing section for, based on a content stored in the current value storage section, informing of a position of the movable member driven by the one of the plurality of drive motors when the drive current of the one of the plurality of drive motors exceeds the given threshold.

4. The automatic inspection device according to claim 1, which further comprises:

an average value calculation section for calculating an average of values of the drive current detected by the current detection section during a course where each of the plurality of movable members is moved across an entirety of a corresponding one of the ranges of motion; and

an average value determination section for determining whether or not the average value calculated by the average value calculation section with regard to each of the plurality of drive motors exceeds a given average threshold,

wherein the automatic inspection device is configured to, when the average value determination section determines that the average value of one of the plurality of drive motors exceeds the given average threshold, detect that a defect occurs in the movable member driven by the one of the plurality of drive motors.

5. The automatic inspection device according to claim 4, wherein:

the current detection section is operable to perform the operation of detecting a drive current being supplied to each of the plurality of drive motors, at a plurality of different inspection timings; and

the average value calculation section is operable to calculate an average of values of the drive current detected by the current detection section, at each of the plurality of different inspection timings, and

wherein the automatic inspection device comprises;

an average value storage section for storing a historical data set after each inspection, wherein the historical data set includes an average of values of the drive current and a time stamp corresponding to an inspection timing; and

a change rate determination section for determining whether or not a change rate between the average of values stored in the average value storage section exceeds a given change rate, and

wherein the automatic inspection device is configured to, when the change rate determination section determines that the change rate between the stored average values of one of the plurality of drive motors exceeds the given change rate, detect that a defect occurs in the movable member driven by the one of the plurality of drive motors.

6. The automatic inspection device according to claim 1, wherein:

each of the plurality of machining tools is a machining tool for cutting a corrugated paperboard;

the support member comprises a threaded shaft extending across a conveyance direction of the corrugated paperboard; and

each of the plurality of movable members comprises a nut member threadingly engaged with the threaded shaft.

7. The automatic inspection device according to claim 1, wherein the control section is operable to drive each of the plurality of drive motors at a given rotational speed being imposed on all of the drive motors during the inspections, which value is less than a nominal rotational speed used during machining of a corrugated paperboard.

8. A corrugated paperboard machine comprising:

a plurality of machining tools for subjecting a corrugated paperboard to machining;

a tool moving mechanism including a plurality of movable members each coupled to a respective one of the plurality of machining tools, a support member movably supporting the plurality of movable members, and a plurality of drive motors for moving respective ones of the plurality of movable members along the support member;

a mode setting section for setting an inspection mode;

a position setting section for, when the inspection mode is set, setting the plurality of movable members to positions located within a plurality of ranges of motion, each range of motion being defined along the support member, each moving member corresponding to a respective one of the plurality of movable members;

a control section for, when the inspection mode is set, driving each of the plurality of drive motors at a given rotational speed so as to allow a respective one of the plurality of movable members to be moved within a corresponding one of the plurality of ranges of motion;

a current detection section for detecting a drive current being supplied to each of the plurality of drive motors when each of the plurality of drive motors is driven at the given rotational speed by the control section;

a current determination section for determining whether or not the drive current of each of the plurality of drive motors detected by the current detection section exceeds a given threshold; and

a defect detection section configured to detect that a defect, caused by paper powder scattered and accumulated during cutting a corrugated paperboard, occurs in the movable member driven by a specific one of the plurality of drive motors, or in a portion of the support member corresponding to the range of motion of the movable member driven by the specific one of the plurality of drive motors, the defect detection section being configured to detect said defect based exclusively on a determination of the current determination section, that the drive current of the specific one of the plurality of drive motors exceeds the given threshold;

wherein the plurality of ranges of motion are defined along the support member in adjacent relation to each other;

the position setting section is operable to position each of the plurality of movable members at its initial position defined in a vicinity of an end position of a corresponding one of the plurality of ranges of motion in a given direction along the support member; and

the control section is operable to drive the plurality of drive motors so as to allow the plurality of movable members to be moved individually from their initial positions in a same direction;

wherein the automatic inspection device further comprises a current value storage section for, during a course where the plurality of movable members are moved individually from their initial positions in the same direction, sequentially storing a value of the drive current of each of the plurality of drive motors detected by the current detection section, in correlated relation with a position of the movable member moved by each of the plurality of drive motors.

9. An automatic inspection device for a corrugated paperboard machine having a plurality of tool moving mechanisms, each of the tool moving mechanisms comprising a movable member coupled to a tool for subjecting a corrugated paperboard to machining or operation;

a support member movably supporting the movable member; and

a drive motor for moving either one of the movable member and support member so as to move the movable member along the support member, the automatic inspection device comprising;

a control section for driving the drive motor in each of the plurality of tool moving mechanisms, at a given rotational speed;

a current detection section for detecting a drive current being supplied to each of the drive motors in the plurality of tool moving mechanisms when said drive motor is driven at the given rotational speed by the control section;

a current determination section for determining whether or not the drive current of each of the drive motors detected by the current detection section exceeds a given threshold; and

a defect detection section configured to detect that a defect, caused by paper powder scattered and accumulated during cutting a corrugated paperboard, occurs in the movable member driven by one of the drive motors, or in the support member supporting the movable member driven by the one of the drive motors, the defect detection section being configured to detect said defect based exclusively on a determination of the current determination section, that the drive current of the one of the drive motors exceeds the given threshold;

wherein the plurality of ranges of motion are defined along the support member in adjacent relation to each other;

the position setting section is operable to position each of the plurality of movable members at its initial position defined in a vicinity of an end position of a corresponding one of the plurality of ranges of motion in a given direction along the support member; and

the control section is operable to drive the plurality of drive motors so as to allow the plurality of movable members to be moved individually from their initial positions in a same direction;

wherein the automatic inspection device further comprises a current value storage section for, during a course where the plurality of movable members are moved individually from their initial positions in the same direction, sequentially storing a value of the drive current of each of the plurality of drive motors detected by the current detection section, in correlated relation with a position of the movable member moved by each of the plurality of drive motors.