Torque limiting device

• US 9,453,374 B2
• Filed: 11/27/2012
• Issued: 09/27/2016
• Est. Priority Date: 11/28/2011
• Status: Active Grant

• Current Assignee: Weatherford UK Limited (Weatherford International PLC)
• Original Assignee: Weatherford UK Limited (Weatherford International PLC)
• Inventors: Sullivan, Michael Keith, Hart, Shane Paul, Glaser, Mark Christopher, Cooper, Ruairidh
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US13/686,564
• Publication Number:
  US 20130140029A1
• Time in Patent Office: 1,400 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 17/021 Devices for subsurface connecting or disconnecting by rotation
• CPC Class Codes: E21B 17/06 Releasing-joints, e.g. safety joints
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 37/00 Methods or apparatus for cleaning boreholes or wells E21B21/00 takes precedence
• CPC Class Codes: F16D 7/044 the axially moving part being coaxial with the rotation, e.g. a gear with face teeth

Abstract

A work string assembly for an oil or gas well has a first and second tubulars, and a torque limiting device connected in the work string. The torque limiting device has a body with an axial bore and two interconnected members that can disconnect to be relatively rotatable. The interconnected members can be repeatedly re-engageable when the torque levels drop below a torque threshold value, or can be connected by a frangible member that is broken when the interconnected members disconnect. A selectively actuable circulation port provided in the string adjacent to and above the torque limiting device allows the annulus between the work string and the casing to be flushed with fluid from the port.

Claims

1. A torque limiting apparatus for a work string of an oil or gas well, the torque limiting apparatus comprising a body having an axial bore therethrough for fluid flow;

the body comprising a first member and a second member interconnected to be relatively rotatable;

the first and second members being interconnected by a torque limiting device adapted to transfer torque between the first and second members up to a threshold torque value, thereby rotationally coupling the first and second members together at torque levels below the threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the first and second members when torque applied across the body is greater than the threshold torque value, whereby after disengagement of the torque limiting device at least a portion of the first member can rotate relative to at least a portion of the second member, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the first and second members to transfer torque between the first and second members below the threshold torque value and configured to break when the torque transferred through the elongate plate exceeds the threshold torque value, wherein the first member comprises a housing with an inner surface, and the second member comprises a shaft with an outer surface, and wherein the at least one frangible elongate plate is held between a first groove in the inner surface of the housing and a second groove in the outer surface of the shaft, wherein the first and second grooves are arranged on opposing surfaces of the body.

2. A torque limiting apparatus as claimed in claim 1, having at least one bearing device incorporating a bearing configured to reduce friction during relative rotation of the first and second members.

3. A torque limiting apparatus as claimed in claim 2, wherein the apparatus incorporates fluid pathways to guide a proportion of the fluid conducted through the torque limiting device through the fluid pathways to lubricate the bearing device using the fluids passing through the bore of the apparatus.

4. A torque limiting apparatus as claimed in claim 2, wherein the bearing device incorporates a resilient member configured to apply a compressive force between the first and second member to preload the bearing device.

5. A torque limiting apparatus as claimed in claim 1, having more than one frangible elongate plate restrained between the first and second members.

6. A torque limiting apparatus as claimed in claim 1, wherein said at least one frangible elongate plate is restrained parallel to an axis of rotation of the first and second members.

7. A torque limiting apparatus as claimed in claim 1, wherein said at least one frangible elongate plate is generally rectangular, having at least two long sides and two short sides, wherein the long sides are opposite one another, and are relatively longer than the at least two shorter sides, and wherein the plate is engaged by the first and second members along the long sides of the at least one frangible elongate plate.

8. A torque limiting apparatus as claimed in claim 7, wherein the long sides of the at least one frangible elongate plate are retained by slots formed on opposing surfaces of the first and second members.

9. A work string assembly for use in an oil or gas well, the work string assembly comprising a work string having a first tubular member and a second tubular member, and a first torque limiting apparatus as claimed in claim 1 connected in the work string.

10. A work string assembly as claimed in claim 9, having a selectively actuable circulation port provided in the work string above the first torque limiting apparatus.

11. A work string assembly as claimed in claim 9, wherein the first tubular member has a different diameter than the second tubular member, and the work string incorporates a crossover sub at a connection between the first and second tubular members.

12. A work string assembly as claimed in claim 9, incorporating at least one well tool selected from the group consisting of:

at least one cleaning tool, at least one fishing tool, and at least one jarring tool.

13. A work string assembly as claimed in claim 9, wherein one of the first and second tubular members has a lower capacity for resistance to torsion than the other.

14. A work string assembly as claimed in claim 9, further comprising a second torque limiting apparatus, wherein the first and second torque limiting apparatus are connected within the work string and spaced apart from one another along the work string.

15. A work string assembly as claimed in claim 14, wherein one of the first and second torque limiting apparatus is set to re-engage and permit the transfer of torque across the device when the torque level drops back down below a preset load, and wherein the other of the first and second torque limiting apparatus cannot reset after the preset load has been reached and the other of the torque limiting apparatus has disengaged, so that when the torque level through the connection drops back below the preset load, said other of the first and second torque limiting apparatus remains disengaged.

16. A work string assembly as claimed in claim 14, wherein the first and second torque limiting apparatus disengage at different preset loads.

17. A work string assembly as claimed in claim 14, wherein the first and second torque limiting apparatus are set to disengage at the same threshold torque value, so that once that threshold torque value is reached, spaced apart sections of the work string disengage at the same time.

18. A torque limiting apparatus as claimed in claim 1, wherein the at least one frangible elongate plate is attached to at least one of the first and second members.

19. A torque limiting apparatus as claimed in claim 1, wherein the at least one frangible elongate plate has a lower resistance to torsional forces than the first and second members.

20. A torque limiting apparatus as claimed in claim 1, wherein the at least one frangible elongate plate incorporates at least one weakened portion.

21. A torque limiting apparatus as claimed in claim 1, wherein the torque limiting device comprises a plurality of frangible elongate plates.

22. A torque limiting apparatus as claimed in claim 21, wherein the body has an axis that is parallel to the axial bore of the body, and wherein the plurality of frangible elongate plates are spaced apart from one another on the body in an axial direction with respect to the axis of the body.

23. A torque limiting apparatus as claimed in claim 21, wherein the plurality of frangible elongate plates are spaced apart from one another circumferentially around the body.

24. A torque limiting apparatus as claimed in claim 1, wherein the frangible elongate plate is attached to at least one of the first and second members.

25. A torque limiting apparatus as claimed in claim 24, wherein the torque limiting device comprises a plurality of frangible elongate plates spaced apart from one another circumferentially around the body.

26. A torque limiting apparatus as claimed in claim 24, the torque limiting device comprising a body having an axis parallel to the axial bore of the body;

and wherein the plurality of frangible elongate plates are spaced apart from one another in an axial direction with respect to the axis of the body.

27. A method of operating a work string assembly in a wellbore in an oil or gas well, where the wellbore has an upper portion and a lower portion, the method comprising inserting the work string assembly into the wellbore being treated, the work string assembly having first and second tubular members, and a first torque limiting apparatus comprising a body having an axial bore therethrough for fluid flow;

the body comprising a first member and a second member interconnected to be relatively rotatable;

the first and second members being interconnected by a torque limiting device adapted to transfer torque between the first and second members up to a threshold torque value, thereby rotationally coupling the first and second members together at torque levels below the threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the first and second members when torque applied across the body is greater than the threshold torque value, whereby after disengagement of the torque limiting device at least a portion of the first member can rotate relative to at least a portion of the second member, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the first and second members to transfer torque between the first and second members below the threshold torque value and configured to break when the torque transferred through the at least one frangible elongate plate exceeds the threshold torque value; and

wherein the method includes the step of injecting fluids through the work string assembly to displace fluids in the wellbore and allowing relative movement of the upper and lower portions of the work string assembly when the torque between the upper and lower portions of the work string assembly exceeds the threshold torque value and breaks the at least one frangible elongate plate, wherein the work string assembly comprises a second torque limiting apparatus, the first and second torque limiting apparatus are connected within the work string assembly and spaced apart along the work string assembly, the first torque limiting apparatus is connected between the first and second tubular members, the second torque limiting apparatus is disposed between the second tubular member and a third tubular member, whereby upon disengagement of the torque limiting apparatus located below the second tubular member, the second tubular member is rotationally coupled to a portion of the work string assembly above the second tubular member, and rotationally de-coupled from a portion of the work string assembly below the torque limiting apparatus located below the second tubular member, and wherein the method includes the step of rotating the second tubular member with a portion of the work string assembly above the second tubular member after disengagement of the torque limiting apparatus located below the second tubular member.

28. A method as claimed in claim 27, wherein the upper portion of the wellbore has a larger inner diameter than the lower portion.

29. A method as claimed in claim 27, wherein the method includes landing the first torque limiting apparatus in the region of a connection between the upper and lower portions of the wellbore being treated.

30. A method as claimed in claim 27, wherein the work string assembly incorporates cleaning tools below at least one of the first and second torque limiting apparatus, wherein the well bore is cased, and wherein the method includes brushing or scraping an inner surface of a casing to remove debris from the wellbore prior to displacing fluids past the connection in the work string assembly.

31. A method as claimed in claim 27, wherein the work string assembly incorporates a circulation port above at least one of the first and second torque limiting apparatus, and wherein the method includes the step of circulating fluid through the circulation port after debris has been washed up the annulus between the wellbore and the work string assembly and has passed the circulation port.

32. A method as claimed in claim 27, wherein the first and second torque limiting apparatus are configured to disengage the connection between the first and second tubular members and the connection between the second and third tubular members at different preset loads.

33. A method as claimed in claim 27, wherein the first member comprises a housing with an inner surface, and the second member comprises a shaft with an outer surface, and wherein the torque limiting device comprises a plurality of frangible elongate plates spaced apart from one another on the body, wherein the method includes:

holding the plurality of frangible elongate plates between first grooves in the inner surface of the housing and second grooves in the outer surface of the shaft wherein the first and second grooves are arranged as opposing surfaces;

attaching at least one of the plurality of frangible elongate plates to at least one of the first and second members;

forming at least one of the plurality of frangible elongate plates with a lower resistance to torsional forces than the first and second members; and

breaking all of the frangible elongate plates when the torque transferred through the elongate plates exceeds the threshold torque value.

34. An assembly for use in a wellbore, comprising:

a workstring;

an upper torque limiting apparatus comprising;

a first member connected to a second member such that torque applied to the first member below a first threshold torque value is transferred to the second member, and wherein torque applied to the first member above the first threshold torque value is not transferred to the second member; and

a lower torque limiting apparatus comprising;

a third member connected to a fourth member such that torque applied to the third member below a second threshold torque value is transferred to the fourth member, and wherein torque applied to the third member above the second threshold torque value is not transferred to the fourth member, wherein the first threshold torque value is greater than the second threshold torque value.

35. The assembly of claim 34, wherein at least one of the upper and lower torque limiting apparatus comprises:

a body having an axial bore therethrough for fluid flow;

the body comprising the corresponding members interconnected to be relatively rotatable;

the corresponding members being interconnected by a torque limiting device adapted to transfer torque between the corresponding members up to the corresponding threshold torque value, thereby rotationally coupling the corresponding members together at torque levels below the corresponding threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the corresponding members when torque applied across the body is greater than the corresponding threshold torque value, whereby after disengagement of the torque limiting device at least portions of the corresponding members can rotate relative to each other, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the corresponding members to transfer torque between the corresponding members below the corresponding threshold torque value and configured to break when the torque transferred through the elongate plate exceeds the corresponding threshold torque value.

36. A torque limiting apparatus for a work string of an oil or gas well, the torque limiting apparatus comprising:

a body having an axial bore therethrough for fluid flow;

the body comprising a first member and a second member interconnected to be relatively rotatable;

the first and second members being interconnected by a torque limiting device adapted to transfer torque between the first and second members up to a threshold torque value, thereby rotationally coupling the first and second members together at torque levels below the threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the first and second members when torque applied across the body is greater than the threshold torque value, whereby after disengagement of the torque limiting device at least a portion of the first member can rotate relative to at least a portion of the second member, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the first and second members to transfer torque between the first and second members below the threshold torque value and configured to break when the torque transferred through the elongate plate exceeds the threshold torque value;

the torque limiting device having at least one bearing device incorporating a bearing configured to reduce friction during relative rotation of the first and second members;

wherein the torque limiting apparatus incorporates fluid pathways to guide a proportion of the fluid conducted through the torque limiting device through the fluid pathways to lubricate the bearing using the fluids passing through the bore of the torque limiting apparatus.

37. A work string assembly for use in an oil or gas well, comprising:

a work string having

a first tubular member, and a second tubular member, and a third tubular member, and

a first and a second torque limiting devices connected within the work string and spaced apart from one another along the work string;

wherein the first torque limiting device is connected between the first and second tubular members, and the second torque limiting device is connected between the second and third tubular members, whereby upon disengagement of the torque limiting device located below the second tubular member, the second tubular member is rotationally coupled to a portion of the work string above the second tubular member and is rotationally de-coupled from a portion of the work string below the torque limiting device located below the second tubular member,

wherein at least one of the first and second torque limiting devices is adapted to transfer torque to a threshold torque value, thereby rotationally coupling the connected tubular members together at torque levels below the threshold torque value, wherein the at least one of the first and second torque limiting devices comprises at least one frangible elongate plate restrained between the connected tubular members to transfer torque between the connected tubular members below the threshold torque value and configured to break when the torque transferred through the at least one frangible elongate plate exceeds the threshold torque value; and

wherein the at least one of the first and second torque limiting devices is adapted to disengage the connection between the connected tubular members when torque applied is greater than the threshold torque value, whereby after disengagement of the at least one of the first and second torque limiting devices at least portions of the connected tubular members can rotate relative to each other.

38. A work string assembly as claimed in claim 37, wherein one of the first and second torque limiting devices is set to re-engage and permit the transfer of torque across the device when the torque level drops back down below a preset load, and wherein the other of the first and second torque limiting devices cannot reset after the preset load has been reached and the other torque limiting device has disengaged, so that when the torque level through the connection drops back below the preset load, said other torque limiting device remains disengaged.

39. A work string assembly as claimed in claim 37, wherein the first and second torque limiting devices disengage at different preset loads.

40. A torque limiting apparatus for a work string of an oil or gas well, the torque limiting apparatus comprising a body having an axial bore therethrough for fluid flow;

the body comprising a first member and a second member interconnected to be relatively rotatable;

the first and second members being interconnected by a torque limiting device adapted to transfer torque between the first and second members up to a threshold torque value, thereby rotationally coupling the first and second members together at torque levels below the threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the first and second members when torque applied across the body is greater than the threshold torque value, whereby after disengagement of the torque limiting device at least a portion of the first member can rotate relative to at least a portion of the second member, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the first and second members to transfer torque between the first and second members below the threshold torque value and configured to break when the torque transferred through the elongate plate exceeds the threshold torque value;

the torque limiting device having at least one bearing device incorporating a bearing configured to reduce friction during relative rotation of the first and second members, wherein the bearing device incorporates a resilient member configured to apply a compressive force between the first and second member to preload the bearing device.

41. A torque limiting apparatus for a work string of an oil or gas well, the torque limiting apparatus comprising a body having an axial bore therethrough for fluid flow;

the body comprising a first member and a second member interconnected to be relatively rotatable;

the first and second members being interconnected by a torque limiting device adapted to transfer torque between the first and second members up to a threshold torque value, thereby rotationally coupling the first and second members together at torque levels below the threshold torque value, and wherein the torque limiting device is adapted to disengage the connection between the first and second members when torque applied across the body is greater than the threshold torque value, whereby after disengagement of the torque limiting device at least a portion of the first member can rotate relative to at least a portion of the second member, wherein the torque limiting device comprises at least one frangible elongate plate restrained between the first and second members to transfer torque between the first and second members below the threshold torque value and configured to break when the torque transferred through the elongate plate exceeds the threshold torque value, wherein said at least one frangible elongate plate is restrained parallel to an axis of rotation of the first and second members.