Systems and methods for reducing parasitic losses in closed loop systems

• US 9,453,433 B2
• Filed: 06/20/2014
• Issued: 09/27/2016
• Est. Priority Date: 06/21/2013
• Status: Active Grant

• Current Assignee: Mohan, Sankar K.
• Original Assignee: Mohan, Sankar K.
• Inventors: Mohan, Sankar K.
• Primary Examiner(s): Nguyen, Hoang
• Application Number:
  US14/310,856
• Publication Number:
  US 20140373545A1
• Time in Patent Office: 830 Days
• Field of Search: 606/60, 606/70
• US Class Current: 1/1
• CPC Class Codes: F01K 17/04 for specific purposes other than heating F01K17/06 takes precedence
• CPC Class Codes: F01K 17/06 Returning energy of steam, in exchanged form, to process, e.g. use of exhaust steam for drying solid fuel or plant
• CPC Class Codes: F01K 21/00 Steam engine plants not otherwise provided for
• CPC Class Codes: F01K 7/16 the engines being only of turbine type the engines using steam of critical or overcritical pressure F01K7/32; the engines being of extraction or non-condensing type F01K7/34
• CPC Class Codes: F01K 7/165 Controlling means specially adapted therefor
• CPC Class Codes: F01K 7/20 Control means specially adapted therefor

Abstract

Embodiments of a system that configured as a closed loop system, with a pump, an evaporator, a power generator, and a condenser, the combination of which circulate a working fluid to generate electrical power. The embodiments can harvest residual energy in the working fluid to improve efficiency and to reduce power loss that can derive from the pump as well as other auxiliary loads (e.g., fans). In one embodiment, the system incorporates members that operate in response to the working fluid, often in the higher pressure vapor form that occurs after evaporation and/or power generation stages. These members can include mechanical elements, for example, that have motive action (e.g., reciprocate, rotate, etc.) that is useful to satisfy operating and power requirements of auxiliary loads. For the pressurization stage, these mechanical elements may embody a piston-and-cylinder arrangement (or other rotary or linear positive displacement arrangement) that generates motion that can drive the pump.

Claims

1. A system for generating power, said system comprising:

a closed loop fluid circuit configured to circulate a working fluid to a pump component, an evaporator component, a power generating component, a condenser component, and a heat recovery unit coupled with the evaporator component to receive a thermal source fluid from the evaporator component at a temperature sufficient to evaporate the working fluid, the closed loop fluid circuit comprising a flow path that is configured to direct the working fluid in vapor phase from the heat recovery unit to the pump component, wherein the pump component is configured to pressurize the working fluid in liquid phase in response to flow of the working fluid in vapor phase.

2. The system of claim 1, wherein the pump component comprises a drive member and a pump member, and wherein the drive member is configured to generate a motive action in response to flow of the working fluid in vapor phase to cause the pump member to operate to pressurize the working fluid in liquid phase from a first pressure to a second pressure that is greater than the first pressure.

3. The system of claim 2, wherein the drive member and the pump member have, respectively, a first operative dimension and a second operative dimension, wherein the first operative dimension has a first value and the second operative dimension has a second value, and wherein the first value is proportional to the second value to configure the drive member to operate the pump member to pressurize the working fluid in liquid phase in response to flow of the working fluid in vapor phase at a third pressure that is less than the second pressure.

4. The system of claim 1, wherein the flow path couples at a first point in the fluid circuit that is downstream of the evaporator component and upstream of the power generating component.

5. The system of claim 4, wherein the flow path couples at a second point in the fluid circuit that is downstream of the power generating component and upstream of the condenser component.

6. The system of claim 1, wherein the flow path couples with a first the heat recovery unit upstream of the pump component, and wherein the heat recovery unit is configured to transfer thermal energy from a thermal source fluid to the working fluid in liquid phase, wherein the thermal source fluid is different from the working fluid.

7. The system of claim 6, wherein the first heat recovery unit is configured to receive the thermal source fluid downstream of the evaporator component.

8. The system of claim 6, further comprising a reservoir member coupled with the fluid circuit downstream of the condenser component, wherein the reservoir member is configured to retain a volume of the working fluid in liquid phase.

9. The system of claim 8, further comprising a flow control component coupled downstream of the reservoir member and upstream of the first heat recovery unit, wherein the flow control component is configured to regulate flow of the working fluid from the reservoir member to the heat recovery unit.

22. The system of claim 1, further comprising a second heat recovery unit configured to recover thermal energy from effluent of the power generating component.

23. The system of claim 1, further comprising a second heat recovery unit configured to recover thermal energy from effluent of the power generating component.

24. The system of claim 1, further comprising as power generating component coupled with the evaporator and a second heat recovery unit configured to recover thermal energy from effluent of the power generating component.

10. A system for generating power, said system comprising:

a first flow path that is configured to circulate a working fluid between an evaporator component, a power generating component, an evaporator component, and a pump component; and

a second flow path that couples with the first flow path to direct the working fluid in vapor phase to a mechanical element that is configured for motive action in response to the working fluid in vapor phase,

wherein the second flow path includes a heat recovery unit that is coupled with the evaporator component to receive a thermal source fluid from the evaporator component at a temperature sufficient to evaporate the working fluid.

11. The system of claim 10, wherein the second flow path couples with the first flow path at a first point downstream of the evaporator component.

12. The system of claim 10, wherein the mechanical element couples with a pump component that is configured to pressurize the working fluid in the first flow path in response to the motive action.

13. The system of claim 12, wherein pump component has a pump member that interfaces with the working fluid in liquid phase, wherein the mechanical element and the pump member have, respectively, a first operative dimension and a second operative dimension, wherein the first operative dimension has a first value and the second operative dimension has a second value, and wherein the first value is proportional to the second value to configure the drive member to operate the pump member to pressurize the working fluid in liquid phase from a first pressure to a second pressure, which is larger than the first pressure, in response to the working fluid in vapor phase at a third pressure that is less than the second pressure.

14. The system of claim 10, further comprising:

a reservoir member coupled with the first flow path downstream of the condenser component, the reservoir member configured to retain a volume of the working fluid in liquid phase; and

a third flow path coupled with the reservoir member and with the heat recovery unit,

wherein the third flow path is configured to regulate flow of working fluid in liquid phase from the reservoir member to the heat recovery unit.

15. The system of claim 14, further comprising a check valve coupled with the third flow path downstream of the reservoir member and upstream of the heat recovery unit, wherein the check valve is configured to change position to allow and prevent flow of working fluid in liquid phase to the heat recovery unit.

16. A closed loop system with a fluid circuit configured to circulate a working fluid, said closed loop system comprising:

an evaporator component;

a heat recovery unit coupled with the evaporator component to receive a thermal source fluid from the evaporator component at a temperature sufficient to evaporate a working fluid from liquid phase to vapor phase;

a flow path that is configured to couple with the fluid circuit to divert the working fluid to the heat recovery unit in liquid phase from the fluid circuit; and

a pump component that is configured to couple with the flow path, the pump component comprising a drive member and a pump member, the drive member comprising a mechanical element that is configured for motive action in response to the working fluid in vapor phase from the heat recovery unit to operate the pump member to pressurize the working fluid.

17. The closed loop system of claim 16, further comprising a reservoir member that is configured to couple with the fluid circuit to receive the working fluid in liquid phase, wherein said system is further configured to couple the reservoir member and the heat recovery unit to allow the working fluid in liquid phase to flow from the reservoir member to the heat recovery unit.

18. The closed loop system of claim 16, wherein the motive action is configured for reciprocating movement.

19. The closed loop system of claim 16, wherein the motive action is configured for rotary movement.

20. The closed loop system of claim 16, wherein the mechanical element and the pump member have, respectively, a first operative dimension and a second operative dimension, wherein the first operative dimension has a first value and the second operative dimension has a second value, and wherein the first value is proportional to the second value to configure the drive member to operate the pump member to pressurize the working fluid in liquid phase from a first pressure to a second pressure, which is larger than the first pressure, in response to the working fluid in vapor phase at a third pressure that is less than the second pressure.

21. The closed loop system of claim 20, wherein the first value is proportionally larger than the second value.