Variable core electromagnetic device

• US 9,455,084 B2
• Filed: 03/28/2014
• Issued: 09/27/2016
• Est. Priority Date: 07/19/2012
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Peck, James Leo Jr.
• Primary Examiner(s): NGUYEN, TUYEN T
• Application Number:
  US14/228,799
• Publication Number:
  US 20140210585A1
• Time in Patent Office: 914 Days
• Field of Search: 336/83, 336174-175, 336220-223, 336233-234
• US Class Current: 1/1
• CPC Class Codes: H01F 17/00 Fixed inductances of the signal type coils in general H01F5/00; inductors without a potential-jump or surface barrier specially adapted for integrated circuits, details thereof and multistep manufacturing processes therefor H01L28/10
• CPC Class Codes: H01F 17/06 with core substantially closed in itself, e.g. toroid
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/306 Fastening or mounting coils or windings on core, casing or other support
• CPC Class Codes: H01F 30/06 characterised by the structure
• CPC Class Codes: H01F 41/0206 Manufacturing of magnetic cores by mechanical means magnetic cores per se H01F27/24
• CPC Class Codes: H01F 41/064 Winding non-flat conductive wires, e.g. rods, cables or cords

Abstract

An electromagnetic device includes a variable magnetic flux core having a plurality of core sections stacked on one another. At least one core section of the plurality of core sections may include a different selected geometry and/or a different chosen material. The at least one core section is configured to provide a predetermined inductance performance. An opening is provided through the stacked plurality of core sections for receiving a conductor winding. An electrical current flowing through the conductor winding generates a magnetic field about the conductor winding and a magnetic flux flow in each of the plurality of core sections. The magnetic flux flow in the at least one core section is different from the other core sections in response to the different selected geometry and/or the different chosen material of the at least one core section to provide the predetermined inductance performance.

Claims

1. An electromagnetic device, comprising:

a variable magnetic flux core comprising a plurality of core sections stacked on one another, at least one core section of the plurality of core sections comprising a different selected geometry from other core sections, the at least one core section being configured to provide a predetermined inductance performance in response to the different selected geometry; and

an opening through the stacked plurality of core sections of the variable magnetic flux core for receiving a conductor winding extending through the opening and the variable magnetic flux core, wherein an electrical current flowing through the conductor winding generates a magnetic field about the conductor winding and a magnetic flux flow in each of the plurality of core sections of the variable magnetic flux core, the magnetic flux flow in the at least one core section being different from the other core sections in response to the different selected geometry of the at least one core section to provide the predetermined inductance performance, wherein each of the plurality of core sections comprises a centerline and the opening through the at least one core section comprising the different selected geometry is offset a particular distance from the centerline of the at least one core section that is different from at least one other core section of the plurality of core sections.

2. The electromagnetic device of claim 1, wherein the opening through the stacked plurality of core sections of the variable magnetic flux core comprises an elongated slot.

3. The electromagnetic device of claim 2, wherein each of the plurality of core sections comprises one or more plates stacked on one another, each plate of a particular core section including a substantially identical geometry.

4. The electromagnetic device of claim 3, wherein the substantially identical geometry of a first core plate of a first core section comprises a first volume and a centerline of a surface of the first core plate is aligned with a centerline of the elongated slot.

5. The electromagnetic device of claim 4, wherein the substantially identical geometry of a second core plate of a second core section comprises a second volume and a centerline of a surface of the second core plate is a predetermined distance from the centerline of the elongated slot.

6. The electromagnetic device of claim 5, wherein the substantially identical geometry of a third core plate of a third core section comprises a third volume and the elongated slot through the stacked plurality of core sections of the variable magnetic flux core extends adjacent one side of the third core section.

7. The electromagnetic device of claim 6, wherein the first volume, the second volume and the third volume are equal.

8. The electromagnetic device of claim 1, wherein the plurality of core sections comprise at least two differing materials and provide at least two different inductance performance profiles.