Integrated solenoid valve for an electronic faucet

• US 9,458,612 B2
• Filed: 03/15/2013
• Issued: 10/04/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Delta Faucet Company (Masco Corporation)
• Inventors: Thomas, Kurt J., Brown, Derek A., Sawaski, Joel D.
• Primary Examiner(s): Bastianelli, John
• Application Number:
  US13/837,052
• Publication Number:
  US 20140261780A1
• Time in Patent Office: 1,299 Days
• Field of Search: 251/129.04, 462/3, 462/8, 137/801
• US Class Current: 1/1
• CPC Class Codes: E03C 1/0404 Constructional or functional features of the spout
• CPC Class Codes: E03C 1/055 Electrical control devices, e.g. with push buttons, control panels or the like
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors
• CPC Class Codes: E03C 2001/0418 having temperature indicating means
• CPC Class Codes: F16K 19/006 Specially adapted for faucets
• CPC Class Codes: F16K 31/0675 Electromagnet aspects, e.g. electric supply therefor
• CPC Class Codes: F16K 31/082 using a electromagnet and a permanent magnet
• CPC Class Codes: F16K 31/402 acting on a diaphragm
• CPC Class Codes: Y10T 137/7737 Thermal responsive
• CPC Class Codes: Y10T 137/9464 Faucets and spouts

Abstract

An electronic faucet is provided comprising a spout; a fluid supply conduit supported by the spout; a valve assembly including a solenoid valve positioned to control fluid flow through the fluid supply conduit, the solenoid valve including a solenoid coil and a moveable valve member operably coupled to the solenoid coil; and a controller operative to control the solenoid valve, the controller including a circuit board coupled to the valve assembly and a processor mounted to the circuit board to control the solenoid valve, the solenoid coil being mounted to the circuit board.

Claims

1. An electronic faucet comprising:

a spout;

a fluid supply conduit supported by the spout;

a valve assembly including a solenoid valve positioned to control fluid flow through the fluid supply conduit, the solenoid valve including a solenoid coil and a moveable valve member operably coupled to the solenoid coil; and

a controller operative to control the solenoid valve, the controller including a circuit board directly mounted to the valve assembly and a processor mounted to the circuit board to control the solenoid valve, the solenoid coil including at least one conductive element, the solenoid coil being directly mounted to the circuit board by way of the at least one conductive element being received by at least one opening in the circuit board.

2. The faucet of claim 1, further including a sensor coupled to the faucet and operative to provide a signal to the controller, the processor of the controller being operative to at least one of open and close the solenoid valve based on the signal provided by the sensor.

3. The faucet of claim 2, wherein the sensor is operative to at least one of detect an object in a detection zone near the spout and detect the object contacting the spout, and the sensor transmits the signal representative of the detection of the object to the controller.

4. The faucet of claim 1, wherein the valve assembly further includes an outer housing, and the circuit board and the solenoid valve are positioned in the outer housing.

5. The faucet of claim 1, wherein the solenoid coil includes a bobbin and coil wire wound around the bobbin, and the bobbin is mounted to the circuit board.

6. The faucet of claim 5, wherein the bobbin includes conductive pins coupled to the circuit board, and the coil wire is connected to the conductive pins.

7. The faucet of claim 1, wherein an opening extends through the solenoid coil, and the circuit board is positioned parallel to the opening through the solenoid coil.

8. The faucet of claim 7, wherein the valve assembly further includes a valve housing having an extended portion and the moveable valve member is disposed within the extended portion, and the opening of the solenoid coil receives the extended portion of the valve housing.

9. An electronic faucet comprising:

a spout;

a fluid supply conduit supported by the spout;

a valve assembly including an electrically operable valve positioned to regulate fluid flow through the fluid supply conduit;

a controller including a circuit board coupled to the valve assembly and a processor operative to control the electrically operable valve to control fluid flow through the fluid supply conduit, the controller including a port in communication with the processor, the port being releasably coupled to electronics of a secondary dispensing device, the controller being operative to at least one of control and power the electronics of the secondary dispensing device via the port; and

wherein the electrically operable valve includes a solenoid valve having a solenoid coil mounted to the circuit board.

10. The faucet of claim 9, wherein the processor is operative to control an electrically operable valve of the secondary dispensing device via the port to control fluid flow through the secondary dispensing device.

11. The faucet of claim 10, wherein the processor is operative to receive input signals from a proximity sensor of the secondary dispensing device via the port and to output electrical control signals to the secondary dispensing device via the port to control the electrically operable valve of the secondary dispensing device based on the input signals.

12. The faucet of claim 9, further including an electrical cable routed from the port to the electronics of the secondary dispensing device to route control signals from the controller of the electronic faucet to the electronics of the secondary dispensing device, the electrical cable including a connector that is releasably coupled to the port.

13. The faucet of claim 9, wherein the controller is operably coupled to a power source for powering the electronic faucet, and the controller powers the electronics of the secondary dispensing device from the power source via the port.

14. The faucet of claim 9, wherein the secondary dispensing device includes at least one of a soap dispenser and a beverage dispenser.

15. The faucet of claim 9, wherein the secondary dispensing device includes an electronic faucet.

16. The faucet of claim 9, wherein the processor and the port are mounted to the printed circuit board.

17. The faucet of claim 16, wherein the valve assembly includes an outer housing having an opening, the printed circuit board and the electrically operable valve are positioned in the outer housing, and the port is accessible through the opening of the outer housing.

18. A faucet system including:

an electronic faucet including a spout, a fluid supply conduit supported by the spout, a valve assembly having an electrically operable valve positioned to regulate fluid flow through the fluid supply conduit, and a controller operative to control the electrically operable valve to control fluid flow through the fluid supply conduit, the controller including a circuit board and a port, the controller and the port being mounted to the valve assembly, wherein the electrically operable valve includes a solenoid valve having a solenoid coil mounted to the circuit board; and

a secondary dispensing device including a spout, a fluid supply conduit supported by the spout, and electronics operably coupled to the port of the controller of the electronic faucet, the controller being operative to at least one of control and power the electronics of the secondary dispensing device via the port to control fluid flow through the fluid supply conduit of the secondary dispensing device.

19. The faucet system of claim 18, wherein the electronics include an electrically operable valve positioned to regulate fluid flow through the fluid supply conduit of the secondary dispensing device.

20. The faucet system of claim 19, wherein the secondary dispensing device includes a proximity sensor configured to detect an object near the spout of the secondary dispensing device and to transmit a detection signal to the controller through the port, and the controller is operative to control the electrically operable valve of the secondary dispensing device based on the detection signal.

21. The faucet system of claim 20, wherein the proximity sensor includes a capacitive touch sensor operative to detect an object contacting the spout of the secondary dispensing device.

22. The faucet system of claim 18, further including an electrical cable routed from the port of the controller to the electronics of the secondary dispensing device to route power and control signals from the controller of the electronic faucet to the electronics of the secondary dispensing device, the electrical cable including a connector that is releasably coupled to the port.

23. The faucet of claim 22, wherein the processor and the port are mounted to the printed circuit board.

24. The faucet of claim 23, wherein the valve assembly includes an outer housing having an opening, the printed circuit board and the electrically operable valve are positioned in the outer housing, and the port is accessible through the opening of the outer housing.

25. The faucet system of claim 18, wherein the controller is operably coupled to a power source for powering the electronic faucet, and the controller powers the electronics of the secondary dispensing device from the power source via the port.

26. The faucet system of claim 18, wherein the secondary dispensing device includes at least one of a soap dispenser and a beverage dispenser.

27. The faucet system of claim 18, wherein the secondary dispensing device includes an electronic faucet.