Image forming system

• US 9,459,565 B2
• Filed: 05/21/2015
• Issued: 10/04/2016
• Est. Priority Date: 05/30/2014
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Ohmura, Tomoya
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): Aydin, Sevan A
• Application Number:
  US14/718,567
• Publication Number:
  US 20150346652A1
• Time in Patent Office: 502 Days
• US Class Current: 1/1
• CPC Class Codes: G03G 15/1665 by introducing the second base in the nip formed by the recording member and at least one transfer member, e.g. in combination with bias or heat
• CPC Class Codes: G03G 15/1675 with means for controlling the bias applied in the transfer nip
• CPC Class Codes: G03G 15/168 with means for conditioning the transfer element, e.g. cleaning
• CPC Class Codes: G03G 21/14 Electronic sequencing control
• CPC Class Codes: G03G 2215/00599 Timing, synchronisation

Abstract

An image forming apparatus includes an image bearer; a transfer rotator to contact the image bearer to form a transfer nip therebetween; a bias application device to apply, to the transfer rotator, a transfer bias, a cleaning bias to remove toner adhering to the transfer rotator, and a non-image area bias smaller in absolute value than the cleaning bias; and a controller to control the bias application device and set a sheet feeding interval according to a predetermined condition. When the sheet feeding interval exceeds a predetermined threshold, the controller causes the bias application device to apply, to the transfer rotator, the non-image area bias for an application time Z and the cleaning bias for a time X−Z within the sheet feeding interval when X represents the sheet feeding interval, and the application time Z is increased as the sheet feeding interval is increased.

Claims

1. An image forming apparatus comprising:

an image bearer to rotate and bear a toner image;

a transfer rotator to rotate and contact the image bearer to form a transfer nip therebetween;

a bias application device to apply multiple biases to the transfer rotator, the multiple biases including;

a transfer bias to transfer the toner image from the image bearer onto a sheet transported to the transfer nip,

a cleaning bias to remove toner adhering to the transfer rotator, and

a non-image area bias smaller in absolute value than the cleaning bias; and

a controller to control the bias application device and set a sheet feeding interval according to a predetermined condition, the sheet feeding interval being a period from when the sheet is sent out from the transfer nip to when a subsequent sheet is fed to the transfer nip while multiple sheets are successively fed to the transfer nip,

wherein, when the sheet feeding interval exceeds a predetermined threshold, the controller causes the bias application device to apply the non-image area bias for an application time Z within the sheet feeding interval and apply the cleaning bias for an application time expressed as X−

Z within the sheet feeding interval, X representing the sheet feeding interval, and

the controller sets the application time Z to an increased length of time as the sheet feeding interval is increased, and

wherein the application time of the cleaning bias is a fixed value regardless of a length of the sheet feeding interval.

2. The image forming apparatus according to claim 1, wherein the controller is to control the bias application device to keep a value of the non-image area bias at 0 μ

A under constant current control.

3. The image forming apparatus according to claim 1, wherein the application time of the cleaning bias is equal to or longer than a period during which the transfer rotator makes one revolution.

4. The image forming apparatus according to claim 1, wherein the cleaning bias includes:

a first cleaning bias opposite in polarity to the transfer bias; and

a second cleaning bias identical in polarity to the transfer bias, the second cleaning bias applied to the transfer rotator subsequent to application of the first bias.

5. The image forming apparatus according to claim 1, wherein the cleaning bias is smaller in absolute value than the transfer bias.

6. The image forming apparatus according to claim 1, further comprising:

a fixing device to fix the toner image on the sheet;

a fixing temperature sensor to detect a temperature of a non-sheet range of the fixing device; and

an image bearer temperature sensor to detect temperature around the image bearer,

wherein the image forming apparatus is connectable to a sheet processing apparatus that performs post-processing of the sheet, and

the predetermined condition includes at least one of an operating condition of the sheet processing apparatus, the temperature detected by the fixing temperature sensor, and the temperature detected by the image bearer temperature sensor.

7. The image forming apparatus according to claim 1, wherein the controller is to change a sheet conveyance speed at which the sheet is transported to the transfer nip and adjust a value of the cleaning bias in accordance with the sheet conveyance speed.

8. The image forming apparatus according to claim 1, further comprising an environment detector to detect a temperature and a humidity,

wherein the controller is to adjust a value of the cleaning bias according to a detection result generated by the environment detector.

9. The image forming apparatus according to claim 1, wherein the image bearer includes one of a photoconductor drum and a photoconductive belt, and

the transfer rotator includes a transfer roller.

10. The image forming apparatus according to claim 1, wherein the predetermined condition includes a sheet conveyance speed, a temperature of a non-sheet range of a fixing device, a temperature of a photoconductor drum, a measure of humidity near the photoconductor drum, a duplex printing operation, and a post-processing of the sheet.

11. The image forming apparatus according to claim 1, wherein the multiple biases of the bias application device further include a pre-cleaning bias for pre-cleaning the transfer rotator before the transfer the toner image from the image bearer onto the sheet transported to the transfer nip.

12. An image forming apparatus comprising:

an image bearer to rotate and bear a toner image;

a transfer rotator to rotate and contact the image bearer to form a transfer nip therebetween;

a backup roller disposed to contact the transfer rotator via the image bearer;

a bias application device to apply multiple biases to at least one of the transfer rotator and the backup roller, the multiple biases including;

a transfer bias to transfer the toner image from the image bearer onto a sheet transported to the transfer nip,

a cleaning bias to remove toner adhering to the transfer rotator, and

a non-image area bias smaller in absolute value than the cleaning bias; and

a controller to control the bias application device and set a sheet feeding interval according to a predetermined condition, the sheet feeding interval being a period from when the sheet is sent out from the transfer nip to when a subsequent sheet is fed to the transfer nip while multiple sheets are successively fed to the transfer nip,

wherein, when the sheet feeding interval exceeds a predetermined threshold, the controller causes the bias application device to apply the non-image area bias for an application time Z within the sheet feeding interval and apply the cleaning bias for an application time expressed as X−

Z within the sheet feeding interval, X representing the sheet feeding interval, and

the controller sets the application time Z to an increased length of time as the sheet feeding interval is increased, and

wherein the controller is to set an end of application of the cleaning bias immediately before an end of the sheet feeding interval.

13. The image forming apparatus according to claim 12, wherein the predetermined condition includes a sheet conveyance speed, a temperature of a non-sheet range of a fixing device, a temperature of a photoconductor drum, a measure of humidity near the photoconductor drum, a duplex printing operation, and a post-processing operation of the sheet.

14. The image forming apparatus according to claim 12, wherein the multiple biases of the bias application device further include a pre-cleaning bias for pre-cleaning the transfer rotator before the transfer the toner image from the image bearer onto the sheet transported to the transfer nip.

15. An image forming apparatus comprising:

an image bearer to bear a toner image;

a transfer rotator to rotate and contact the image bearer to form a transfer nip therebetween;

a bias application device to apply, to the transfer rotator, a transfer bias to transfer the toner image from the image bearer onto a sheet transported to the transfer nip and a cleaning bias; and

a controller to control the bias application device,

wherein the controller causes the bias application device to keep a value of current applied to the transfer rotator at zero for an application time Z and apply the cleaning bias for an application time expressed as X−

Z within an interval between sheets in successive feeding of sheets, X representing the interval between sheets,

and the controller sets the application time Z to an increased length of time as the interval between sheets is increased.

16. An image forming system comprising:

an image forming apparatus; and

a sheet processing apparatus for post-processing a sheet,

wherein the image forming apparatus includes;

an image bearer to rotate and bear a toner image,

a transfer rotator to rotate and contact the image bearer to form a transfer nip therebetween,

a bias application device to apply multiple biases to the transfer rotator, the multiple biases including;

a transfer bias to transfer the toner image from the image bearer onto the sheet transported to the transfer nip,

a cleaning bias to remove toner adhering to the transfer rotator, and

a non-image area bias smaller in absolute value than the cleaning bias; and

a controller to control the bias application device and set a sheet feeding interval according to a predetermined condition, the sheet feeding interval being a period from when the sheet is sent out from the transfer nip to when a subsequent sheet is fed to the transfer nip while multiple sheets are successively fed to the transfer nip,

wherein, when the sheet feeding interval exceeds a predetermined threshold, the controller causes the bias application device to apply the non-image area bias for an application time Z within the sheet feeding interval and apply the cleaning bias for an application time expressed as X−

Z within the sheet feeding interval, X representing the sheet feeding interval,

wherein, when the sheet feeding interval does not exceed the predetermined threshold, the controller causes the bias application device to apply the non-image area bias for the application time Z within the sheet feeding interval,

wherein the controller sets the application time Z to an increased length of time as the sheet feeding interval is increased, and

wherein the predetermined condition includes an operating condition of the sheet processing apparatus.

17. The image forming system according to claim 16, wherein the image forming apparatus further includes:

a fixing device to fix the toner image on the sheet;

a fixing temperature sensor to detect a temperature of a non-sheet range of the fixing device; and

an image bearer temperature sensor to detect a temperature around the image bearer,

wherein the predetermined condition includes at least one of the temperature detected by the fixing temperature sensor and the temperature detected by the image bearer temperature sensor.

18. The image forming system according to claim 16, wherein the sheet processing apparatus is connectable to the image forming apparatus.

19. The image forming system according to claim 18, wherein image forming apparatus includes a sheet outlet, and

wherein the sheet processing apparatus includes a sheet inlet connectable to the sheet outlet.

20. The image forming system according to claim 18, wherein the sheet processing apparatus is connectable to a lateral side of the image forming apparatus.