Electromagnetic interference shielding (EMI) apparatus including a frame with drawn latching features

• US 9,462,732 B2
• Filed: 03/13/2013
• Issued: 10/04/2016
• Est. Priority Date: 03/13/2013
• Status: Active Grant

• Current Assignee: Laird Technologies Incorporated (DuPont de Nemours, Inc.)
• Original Assignee: Laird Technologies Incorporated (DuPont de Nemours, Inc.)
• Inventors: Fucci, Marc, Robinson, Kenneth M., Crotty, Paul W. Jr.
• Primary Examiner(s): Morrison, Rashen E
• Application Number:
  US13/800,384
• Publication Number:
  US 20140262473A1
• Time in Patent Office: 1,301 Days
• Field of Search: 174/372, 361728-747, 361752-759, 361796-802, 361805-837
• US Class Current: 1/1
• CPC Class Codes: B21C 1/16 Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
• CPC Class Codes: H05K 1/181 associated with surface mounted components
• CPC Class Codes: H05K 9/0032 having multiple parts, e.g. frames mating with lids
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

Exemplary embodiments are disclosed of shielding apparatus or assemblies having a frame with drawn latching features or portions that are configured for removably attaching a cover to the frame. In an exemplary embodiment, there is a shielding apparatus suitable for use in providing electromagnetic interference shielding for one or more electrical components on a substrate. In this example, the shielding apparatus generally includes a cover and a frame. The cover includes one or more openings. The frame includes a top surface and sidewalls configured to be disposed generally about one or more electrical components on a substrate. The frame is partly drawn in construction such that the frame includes one or more drawn latching features or portions configured to be engaged within the one or more openings of the cover to thereby releasably attach the cover to the frame.

Claims

1. A shielding apparatus suitable for use in providing electromagnetic interference shielding for one or more electrical components on a substrate, the shielding apparatus comprising:

a cover including one or more retention members having one or more cam surfaces and one or more openings;

a frame having a top surface and sidewalls, the frame being partly drawn in construction such that the frame includes;

one or more drawn latching features extending outwardly from the top surface of the frame, the one or more drawn latching features engageable within the one or more openings of the cover to thereby releasably attach the cover to the frame; and

one or more openings along the sidewalls where material was drawn to form the one or more drawn latching features, which openings extend downwardly along the sidewalls from the one or more drawn latching features to a bottom of the frame such that each of the one or more openings along the sidewalls has an open shape;

wherein the one or more drawn latching features contact and slide along the one or more cam surfaces of the one or more retention members of the cover when the cover is positioned over the frame, and wherein sliding contact of the one or more drawn latching features with the one or more cam surfaces causes the one or more retention members to move and allow the one or more drawn latching features to move into the one or more openings of the one or more retention members.

2. The shielding apparatus of claim 1, wherein the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame.

3. The shielding apparatus of claim 1, wherein the one or more openings along the sidewalls of the frame are each located in the sidewalls generally under a corresponding one of the drawn latching features where the material of a predetermined portion of the frame was drawn upwardly to form the corresponding one of the drawn latching features, whereby an absence of the drawn material defines the open shape of each of the one or more openings along the sidewalls whereat the drawn material is no longer present such that the open shape includes a closed end adjacent the corresponding one of the drawn latching features and an open end along the bottom of the frame.

4. The shielding apparatus of claim 1, wherein the one or more drawn latching features include a top surface that is coincident, aligned, and/or co-planar with the top surface of the frame, and wherein:

each of the sidewalls of the frame includes one or more pairs of adjacent lower edge portions that define the bottom of the frame and provide areas for soldering the frame to a printed circuit board; and

each of the one or more openings along the sidewalls of the frame is between a corresponding one of the pairs of adjacent lower edge portions of the frame, such that the adjacent lower edge portions are spaced apart from each other by a corresponding one of the one or more openings along the sidewalls.

5. The shielding apparatus of claim 1, wherein the one or more drawn latching features include a top surface that does not extend above the top surface of the frame such that the one or more drawn latching features do not increase an overall height of the frame, and wherein each of the one or more openings along the sidewalls includes a closed end adjacent the corresponding one of the drawn latching features and an open end along the bottom of the frame.

6. The shielding apparatus of claim 1, wherein:

each of the sidewalls of the frame includes lower edge portions that are spaced apart, that define the bottom of the frame, and that provide areas for soldering the frame to a printed circuit board;

at least one opening of the one or more openings along the sidewalls of the frame is between at least one adjacent pair of the lower edge portions of the frame such that the at least one adjacent pair of the lower edge portions are spaced apart by the at least one opening therebetween, the at least one opening extending from below a corresponding one of the one or more drawn latching features downwardly to the at least one adjacent pair of the lower edge portions such that the open shape of the at least one opening is defined between the at least one adjacent pair of the lower edge portions, whereby the at least one opening may allow solder to flow around the at least one adjacent pair of the lower edge portions when soldering the frame to a printed circuit board; and

the one or more drawn latching features are spaced apart from and not aligned with or over the lower edge portions of the frame, whereby the cover is attachable to the frame in areas without solder.

7. The shielding apparatus of claim 1, wherein the one or more drawn latching features comprise at least one drawn portion along each side of the frame that protrudes outwardly relative to a corresponding one of the sidewalls, and wherein:

each of the sidewalls of the frame includes lower edge portions that are spaced apart, that define the bottom of the frame, and that provide areas for soldering the frame to a printed circuit board;

each of the one or more openings along the sidewalls of the frame is between an adjacent pair of the lower edge portions of the frame that are spaced apart from each other by a corresponding one of the one or more openings along the sidewalls; and

the one or more drawn latching features are spaced apart from and not aligned with or over the lower edge portions of the frame.

8. The shielding apparatus of claim 1, wherein:

the one or more drawn latching features comprise two or more drawn portions along each side of the frame that protrude outwardly relative to a corresponding one of the sidewalls;

the frame includes a corner between each pair of sidewalls that is also disposed between a corresponding pair of the two or more drawn portions;

each of the sidewalls of the frame includes lower edge portions that define the bottom of the frame and provide areas for soldering the frame to a printed circuit board; and

each of the one or more openings along the sidewalls of the frame is between an adjacent pair of the lower edge portions of the frame that are spaced apart from each other by a corresponding one of the one or more openings along the sidewalls; and

the one or more drawn latching features are spaced apart from and not aligned with or over the lower edge portions of the frame, whereby the cover is attachable to the frame in areas without solder.

9. The shielding apparatus of claim 1, wherein:

the top surface of the frame includes flanges that extend as one continuous piece along each of the sidewalls around a perimeter of the frame, and cross braces extending from each of the flanges to a central hub for providing stiffening support to the frame to resist deformation and/or to help maintain the sidewalls in an original shape of the frame; and

the top surface, the sidewalls, and the one or more drawn latching features are integrally formed from a single piece of electrically-conductive material such that the frame has a monolithic construction.

10. The shielding apparatus of claim 1, wherein the cover includes:

a top surface substantially covering at least one opening defined by the frame when the cover is releasably attached to the frame;

wherein the one or more retention members depend downwardly relative to the top surface; and

wherein the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame and one or more cross braces extending from each of the sidewalls to a central hub.

11. The shielding apparatus of claim 1, wherein:

the one or more openings along the sidewalls of the frame are located in the sidewalls generally under a corresponding one of the drawn latching features;

the one or more drawn latching features include a top surface that does not extend above the top surface of the frame such that the one or more drawn latching features do not increase an overall height of the frame;

each of the sidewalls of the frame includes lower edge portions that are spaced apart, that define the bottom of the frame, and that provide areas for soldering the frame to a printed circuit board,

the one or more drawn latching features are spaced apart from and not aligned with or over the lower edge portions of the frame, whereby the cover is attachable to the frame in areas without solder;

the one or more drawn latching features comprise at least one drawn portion along each side of the frame that protrudes outwardly relative to a corresponding one of the sidewalls; and

the top surface, the sidewalls, and the one or more drawn latching features are integrally formed from a single piece of electrically-conductive material such that the frame has a monolithic construction.

12. The shielding apparatus of claim 11, wherein:

the one or more drawn latching features comprise two or more drawn portions along each side of the frame that protrude outwardly relative to a corresponding one of the sidewalls;

the frame includes a corner between each pair of sidewalls that is also disposed between a corresponding pair of the two or more drawn portions; and

the cover includes;

a top surface substantially covering at least one opening defined by the frame when the cover is releasably attached to the frame,

the one or more retention members depending downwardly relative to the top surface; and

one or more contact members depending downwardly relative to the top surface, the one or more contact members including inwardly extending portions for contacting the sidewalls of the frame to help inhibit rattling of the cover when attached to the frame;

whereby the shielding apparatus is operable for shielding the one or more electrical components on the substrate that are within an interior cooperatively defined by the frame, the cover, and the substrate.

13. The shielding apparatus of claim 1, wherein:

the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame; and

the frame and the cover allow for repeatedly engagement and disengagement of the one or more drawn latching features and the one or more openings of the cover, thereby allowing repeated removal and reattachment of the cover to/from the frame.

14. The shielding apparatus of claim 1, wherein:

the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame;

the one or more drawn latching features comprise at least one drawn portion along each side of the frame that protrudes outwardly relative to a corresponding one of the sidewalls;

the one or more drawn latching features are the only portion of the frame that is drawn;

the one or more drawn latching features are formed solely by the drawn material without cutting the drawn material such that the one or more drawn latching features do not include cutouts; and

the one or more openings along the sidewalls extend from a corresponding one of the drawn latching features to a bottom of the frame.

15. A shielding apparatus suitable for use in providing electromagnetic interference shielding for one or more electrical components on a substrate, the shielding apparatus comprising:

a cover including an upper surface and retention members extending generally downwardly from the upper surface, the retention members including cam surfaces and openings therein; and

a frame having a top surface and sidewalls, the frame being partly drawn in construction such that the top surface includes spaced-apart drawn portions protruding outwardly from the sidewalls that contact and slide along the cam surfaces of the cover'"'"'s retention members when the cover is positioned over the frame to thereby engage within the openings of the cover'"'"'s retention members for removably attaching the cover to the frame, wherein the frame includes openings along the sidewalls where material was drawn to form the spaced-apart drawn portions which openings extend downwardly along the sidewalls from the spaced-apart drawn portions to a bottom of the frame such that each of the openings along the sidewalls has an open shape.

16. The shielding apparatus of claim 15, wherein:

the top surface of the frame includes flanges that extend as one continuous piece along each of the sidewalls around an entire perimeter of the frame; and

the top surface of the frame includes a central hub and one or more cross braces extending from each of the sidewalls to the central hub for providing stiffening support to the frame to resist deformation and/or to help maintain the sidewalls in an original shape of the frame.

17. The shielding apparatus of claim 15, wherein the one or more openings along the sidewalls are under the spaced-apart drawn portions where only predetermined portions of the material was drawn upwardly from the sidewalls at locations corresponding to locations of the openings in the cover to form the spaced-apart drawn portions without having to cut or otherwise remove material from the frame, whereby an absence of the drawn material defines the open shape of each of the one or more openings along the sidewalls whereat the drawn material is no longer present such that the open shape includes a closed end adjacent the corresponding one of the spaced-apart drawn portions and an open end along the bottom of the frame.

18. The shielding apparatus of claim 15, wherein:

the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame;

the drawn portions include a top surface that does not extend above the top surface of the frame such that the drawn portions do not increase an overall height of the frame;

each of the sidewalls of the frame includes lower edge portions that are spaced apart by the one or more openings along the sidewalls, that define the bottom of the frame, and that provide areas for soldering the frame to a printed circuit board;

the drawn portions are spaced apart from and not aligned with or over the lower edge portions of the frame, whereby the cover is attachable to the frame in areas without solder; and

the top surface, the sidewalls, and the drawn portions are integrally formed from a single piece of electrically-conductive material such that the frame has a monolithic construction.

19. A method for making a frame of an electromagnetic interference shielding apparatus having a top surface and sidewalls downwardly depending from the top surface, the method comprising drawing a piece of material over a die such that the top surface includes spaced-apart drawn portions protruding outwardly from the sidewalls for sliding engagement within openings of a cover for removably attaching the cover to the frame, whereby the spaced-apart drawn portions are formed solely by drawing only predetermined portions of the piece of material upwardly at locations corresponding to locations of the openings in the cover without cutting the drawn portions and without having to cut or otherwise remove material from the frame, whereby openings are formed along the sidewalls of the frame where material was drawn to form the spaced-apart drawn portions which openings extend downwardly along the sidewalls from the spaced-apart drawn portions to a bottom of the frame such that each of the openings along the sidewalls has an open shape and such that the sidewalls include lower edge portions that are spaced apart and that define the bottom of the frame.

20. The method of claim 19, wherein:

the top surface of the frame includes surface portions that extend as one continuous piece along each of the sidewalls around an entire perimeter lip of the frame; and

the spaced-apart drawn portions are formed simultaneously in a single drawing process; and

the spaced-apart drawn portions include a top surface that is coincident, aligned, and/or co-planar with the top surface of the frame or that does not extend above the top surface of the frame such that the one or more drawn latching features do not increase an overall height of the frame; and

the lower edge portions of the sidewalls are spaced apart by the openings along the sidewalls and provide areas for soldering the frame to a printed circuit board, the open shape of each of the openings along the sidewalls defined between a corresponding adjacent pair of the lower edge portions such that the open shape includes a closed end adjacent the corresponding one of the spaced-apart drawn portions and an open end along the bottom of the frame, and the spaced-apart drawn portions are spaced apart from and not aligned with or over the lower edge portions of the frame, whereby the cover is attachable to the frame in areas without solder.