Pile cutter

• US 9,464,399 B2
• Filed: 01/28/2015
• Issued: 10/11/2016
• Est. Priority Date: 01/28/2014
• Status: Active Grant

• Current Assignee: ATS Smart Solutions, LLC
• Original Assignee: ATS Smart Solutions, LLC
• Inventors: Melancon, Paige
• Primary Examiner(s): ROSE, ROBERT A
• Application Number:
  US14/607,975
• Publication Number:
  US 20150211202A1
• Time in Patent Office: 622 Days
• Field of Search: 451/76, 451/75, 451/102, 451 38- 40, 125/13.01
• US Class Current: 1/1
• CPC Class Codes: B24C 1/045 for cutting energy dissipating devices therefor B26F3/008
• CPC Class Codes: E02D 9/04 by cutting-off under water

Abstract

A remotely controlled pile cutter for insertion to a desired position within a tubular piling comprises an insertion cable attached to a lifting sub, radially extendable centralizer arms, an extendable rotatable cutter, a camera, and monitors and sensors in communication with a control panel and computer processor where information and control signals are received and generated. The radially extending centralizer arms hold the pile cutter in place at the internal piling wall. Radial extension of the rotatable cutter positions a fluid nozzle to direct high pressure cutting fluid against the internal piling wall as the cutter is rotated around the internal piling wall to sever the piling. The location and position of the rotatable cutter, the fluid steam, and the physical properties of the cutter environment may be continually and remotely monitored at the control panel.

Claims

1. A pile cutter comprising:

(a) a longitudinally extending centralizer housing;

(b) a plurality of centralizer arms, said centralizer arms radially extendable and retractable from said centralizer housing;

(c) a cutter swing carriage housing;

(d) a motor mounted within said cutter swing carriage housing whereby said cutter swing carriage housing rotatable about the longitudinal axis of said longitudinally extending centralizer housing;

(e) a cutter swing carriage plate radially extendable and retractable from said cutter swing carriage housing;

(f) a hydraulic cutter mounted on said cutter swing carriage plate; and

(g) a control system comprised of umbilicals whereby said centralizer arms, said motor, and said cutter swing carriage plate may be remotely controlled.

2. The pile cutter recited in claim 1 wherein said motor is a hydraulic motor.

3. The pile cutter recited in claim 2 further comprising a camera mounted on said cutter swing carriage plate.

4. The pile cutter recited in claim 3 further comprising sensors generating signals whereby the rotational position of said hydraulic cutter about said longitudinally extending centralizer housing is determined.

5. The pile cutter recited in claim 4 wherein said hydraulic cutter includes an abrasive cutting fluids nozzle.

6. The pile cutter recited in claim 4 wherein said pile cutter is positioned to extend along the longitudinal axis of a longitudinally extending hollow pile having a first end and a second end.

7. The pile cutter as recited in claim 6 further comprising sensors generating information signals whereby the position of said hydraulic cutter with respect to said first end of said longitudinally extending hollow pile is determinable by said control system.

8. The pile cutter as recited in claim 7 further comprising:

(a) a control panel configured with said control system;

(b) sensors generating information signals to said control panel whereby a flow of hydraulic cutting fluid is delivered to said hydraulic cutter; and

(c) wherein control signals are generated from said control panel whereby flow of said hydraulic cutting fluid is regulated.

9. The pile cutter recited in claim 8 further comprising:

(a) information umbilicals generating information signals to said control panel; and

(b) power, supply, and control umbilicals delivering control signals generated by said control panel.

10. The pile cutter recited in claim 9 wherein said control signals are generated by a computer processor associated with said control system.

11. A pile cutter comprising:

(a) an attachment sub having an upper end attached to a support cable and a lower end;

(b) a first centralizer housing oriented to extend vertically along its longitudinal axis so as to provide a first centralizer housing upper end and a first centralizer housing lower end, said first centralizer housing upper end attached to said lower end of said attachment sub;

(c) a plurality of upper centralizer arms pivotally mounted within said first centralizer housing, said upper centralizer arms pivotally positionable radially outward from said first centralizer housing in response to extension and retraction of a piston in an upper centralizer piston rod and cylinder mechanism;

(d) a second centralizer housing oriented to extend vertically along its longitudinal axis so as to provide a second centralizer housing upper end and a second centralizer housing lower end, said second centralizer housing upper end attached to said first centralizer housing lower end;

(e) a plurality of lower centralizer arms pivotally mounted within said second centralizer housing, said lower centralizer arms pivotally positionable radially outward from said second centralizer housing in response to extension and retraction of a piston in a lower centralizer piston rod and cylinder mechanism;

(f) a hydraulic motor mounted within said second centralizer housing, said hydraulic motor having a shaft rotatable about said vertical axes of said first and said second centralizer housings;

(g) a cutter carriage housing having an upper end and a lower end, said cutter carriage housing oriented to extend vertically along its longitudinal axis, said upper end of said cutter carriage housing attached to said shaft of said hydraulic motor;

(h) a plurality of carriage plate support arms, each having first and second ends, said first ends of each of said carriage plate support arms pivotally attached to said upper end of cutter carriage housing;

(i) a carriage plate pivotally attached to said second ends of said carriage plate support arms;

(j) a cutter carriage hydraulic cylinder having an extendable and retractable piston rod, said cutter carriage hydraulic cylinder pivotally attached to said upper end of said cutter carriage housing and said piston rod of said cutter carriage hydraulic cylinder pivotally attached to said cutter plate support arms at a position above said carriage plate whereby said carriage plate is radially extendable and retractable from said cutter carriage housing by extension and retraction of said piston rod of said cutter carriage hydraulic cylinder;

(k) a hydraulic cutter mounted on said cutter swing carriage plate;

(l) a control system having monitors and sensors and information umbilicals generating information signals to a control panel; and

(m) power, supply, or control umbilicals in communication with said control panel, said upper and said lower centralizer piston rod and cylinder mechanisms, said cutter carriage hydraulic cylinder, said hydraulic motor, and said hydraulic cutter.

12. The pile cutter recited in claim 11 further comprising:

(a) a nozzle configured with said hydraulic cutter whereby cutting fluid is ejected; and

(b) a camera mounted upon said carriage plate, said camera generating images for delivery to said control panel.

13. The pile cutter recited in claim 12 wherein:

(a) said control system includes monitors and sensors generating information signals delivered to said control panel for processing whereby the rotational position of said hydraulic cutter about said longitudinal axis of said cutter carriage housing is thereby determined; and

(b) wherein said hydraulic cutter is positioned within a hollow pile having a first end and a second end; and

(c) wherein said control system generates information and control signals whereby the location of said hydraulic cutter with respect to said first end of said hollow pile is determinable and adjustable by a computer processor associated with said control system.