Crossbow assembly

• US 9,464,861 B1
• Filed: 03/21/2016
• Issued: 10/11/2016
• Est. Priority Date: 08/18/2015
• Status: Active Grant

• Current Assignee: Bear Archery Incorporated (Escalade Incorporated)
• Original Assignee: Bear Archery Incorporated (Escalade Incorporated)
• Inventors: Hughes, Andrew, Shipley, Emily, Thorkildsen, Luke
• Primary Examiner(s): RICCI, JOHN A
• Application Number:
  US15/075,592
• Time in Patent Office: 204 Days
• US Class Current: 1/1
• CPC Class Codes: F41A 11/00 Assembly or disassembly features; Modular concepts; Articulated or collapsible guns F41A3/64, F41A19/10 - F41A19/15, F41A21/48, F41A25/26 take precedence
• CPC Class Codes: F41B 5/12 Crossbows
• CPC Class Codes: F41B 5/123 Compound crossbows
• CPC Class Codes: F41G 11/003 Mountings with a dove tail element, e.g. "Picatinny rail systems"

Abstract

A crossbow system is illustrated with a rail, a stock and a riser assembly. In certain embodiments, flexible limbs extend forward from riser assembly, in the direction of shooting, and include cams at the limb tips for the power cable arrangement at their ends. In certain embodiments, the riser assembly is made in a triangular arrangement with a crosspiece and a pair of struts extending rearward and are braced at an apex. Optionally, the crosspiece and struts can be formed separately and connected during assembly, facilitating manufacture and ease of assembly of the crossbow and allowing greater flexibility in the choice of manufacturing methods, materials and mounting arrangements.

Claims

1. A crossbow assembly, comprising:

a rail and stock assembly defining a forward and a rearward direction, said rail and stock assembly containing a trigger and a latch mechanism and defining a bolt guide extending from the latch mechanism in the forward direction;

a triangular riser assembly, said triangular riser assembly having;

a crosspiece with a center portion mounted perpendicular to said rail and stock assembly, said crosspiece having a pair of lateral wings, and

a pair of bracing struts extending rearward from said lateral wings to an apex;

wherein said wings are non-linear, having a swept-V profile from a top perspective while rising from said center portion to limb mounting portions at a higher height from a horizontal perspective, so that said limb mounting portions are arranged parallel to, yet offset in height from said center portion;

wherein said bracing struts are non-linear both vertically and horizontally, each strut curving laterally outward and upward from the rear to the front; and

,

wherein rearward ends of each of said bracing struts are anchored to said rail and stock assembly to form said apex;

a pair of flexible limbs extending horizontally forward from said limb mounting portions in the direction of shooting to limb tips;

a pair of rotatable elements mounted to said limb tips; and

,

a bowstring mounted directly between said rotatable elements.

2. The crossbow assembly of claim 1, wherein said crosspiece has a center portion with a length and thickness received within a riser slot defined in the lower side of said rail.

3. The crossbow assembly of claim 2, wherein said crosspiece and said bracing struts are separate pieces which are connected during assembly.

4. The crossbow assembly of claim 3, wherein the connection points between said bracing struts and said wings are spaced in width along rearward edges of said wings so that the connection points are adjacent to said limb mounting portions.

5. The crossbow assembly of claim 4, wherein said crosspiece defines a pair of openings, each to receive the forward end of a respective bracing strut;

wherein each crosspiece opening defines a vertical entrance in a lower surface of the crosspiece and a horizontal slot along the rearward edge of the cross piece, and wherein the forward end of each bracing strut is sized to vertically fit within the vertical entrance yet has a cross-section larger than the horizontal slot, so that the crosspiece opening receives the bracing strut forward end vertically but prevents the forward end from exiting the opening horizontally.

6. The crossbow assembly of claim 5, wherein the horizontal slot is slightly larger than a neck portion of the bracing strut passing through the horizontal slot, which allows the bracing strut to be pivoted sufficiently to allow a rearward end of the bracing strut to be rotated to its connection point after the forward end is within the opening.

7. The crossbow assembly of claim 6, wherein said pair of bracing struts extend from the lateral wings of said crosspiece to an apex rearward of said latch assembly.

8. A crossbow assembly, comprising:

a rail and stock assembly defining a forward and a rearward direction, said rail and stock assembly containing a trigger and a latch mechanism and defining a bolt guide extending from the latch mechanism in the forward direction;

a triangular riser assembly, said triangular riser assembly having

a crosspiece with a center portion mounted to said rail and stock assembly, said crosspiece having a pair of lateral wings,

a pair of bracing struts extending rearward from said wings to an apex; and

,

wherein rearward ends of each of said bracing struts are anchored to said rail and stock assembly to form said apex of said riser assembly;

a pair of bosses defined on said rail and stock assembly adjacent the rearward ends of said bracing struts to provide rearward bracing to said riser assembly;

a pair of flexible limbs extending forward from said limb mounting portions in the direction of shooting to limb tips;

a pair of rotatable elements mounted to said limb tips; and

,

a bowstring mounted directly between said rotatable elements.

9. The crossbow assembly of claim 8, wherein said crosspiece defines a pair of openings, each to receive the forward end of a respective bracing strut;

wherein each crosspiece opening defines a vertical entrance in a lower surface of the crosspiece and a horizontal slot along the rearward edge of the cross piece, and wherein the forward end of each bracing strut is sized to vertically fit within the vertical entrance yet has a cross-section larger than the horizontal slot, so that the opening receives the bracing strut forward end vertically but prevents the forward end from exiting the opening horizontally.

10. The crossbow assembly of claim 9, wherein the horizontal slot of each of said crosspiece openings is slightly larger than a neck portion of the bracing strut passing through the horizontal slot, and allows the strut to be pivoted with respect to the opening sufficiently to allow a rearward end of the bracing strut to be rotated to its connection point after the forward end is within the opening.

11. The crossbow assembly of claim 8, wherein said pair of bracing struts extend from the lateral wings of said crosspiece to an apex rearward of said latch assembly.

12. A crossbow assembly, comprising:

a rail and stock assembly defining a forward and a rearward direction, said rail and stock assembly containing a trigger and a latch mechanism and defining a bolt guide extending from the latch mechanism in the forward direction;

a triangular riser assembly, said triangular riser assembly having;

a crosspiece with a center portion mounted to said rail and stock assembly, said crosspiece having a pair of lateral wings, wherein said wings rise from said center portion to limb mounting portions at a higher height from a horizontal perspective, so that said limb mounting portions are arranged parallel to, yet offset in height from said center portion; and

,

wherein each wing has a linearly sloped rear edge and a linearly sloped forward edge wherein each rear edge has a length and slope extending from said center portion to the respective limb mounting portion which is shorter and steeper than the length and slope extending along the wing forward edge;

a pair of bracing struts extending rearward from said wings to an apex;

a pair of flexible limbs extending horizontally forward from said limb mounting portions in the direction of shooting to limb tips;

a pair of rotatable elements mounted to said limb tips; and

,

a bowstring mounted between said rotatable elements.

13. The crossbow assembly of claim 12, wherein said crosspiece has a center portion with a length and thickness received within a riser slot defined in the lower side of said rail.

14. The crossbow assembly of claim 12, wherein said pair of bracing struts extend from the lateral wings of said crosspiece to an apex rearward of said latch assembly.

15. The crossbow assembly of claim 14, wherein the rearward portion of each bracing strut defines a fastener passage with a substantially horizontal axis and the forward portion of each strut defines a fastener passage with a substantially vertical axis.

16. The crossbow assembly of claim 12, wherein the edges of said limb mounting portions form angles that diverge relative to the forward axis of said rail.

17. The crossbow assembly of claim 16, wherein the rear corners of the limb mounting portions are horizontally closer to the axis of said rail than the forward corners.

18. The crossbow assembly of claim 12, wherein said bracing struts are non-linear both vertically and horizontally, each strut curving laterally outward and upward from the rear to the front.

19. The crossbow assembly of claim 12, wherein said crosspiece and said bracing struts are separate pieces which are connected during assembly.

20. The crossbow assembly of claim 12, wherein said rotatable elements are eccentric cams.