Conductive liquid property measurement using variable phase mixing

• US 9,465,001 B2
• Filed: 09/15/2015
• Issued: 10/11/2016
• Est. Priority Date: 09/15/2014
• Status: Active Grant

• Current Assignee: Bourns Incorporated
• Original Assignee: Bourns Incorporated
• Inventors: Stanley, James Gregory
• Primary Examiner(s): Le, Son
• Assistant Examiner(s): LE, THANG XUAN
• Application Number:
  US14/855,027
• Publication Number:
  US 20160077030A1
• Time in Patent Office: 392 Days
• US Class Current: 1/1
• CPC Class Codes: G01N 27/122 Circuits particularly adapted therefor, e.g. linearising circuits
• CPC Class Codes: G01N 27/228 Circuits therefor measuring capacitance per se G01R27/26

Abstract

A system and method for measuring an electrical characteristic of a fluid using a measuring circuit. In one implementation, the measuring circuit includes a sensing component, a current supply connected to the sensing component, a sensor switchably connected to the sensing component, an array of components switchably connected to the sensing component, and a monitoring circuit connected to the sensing component. A controller performs a calibration of the measuring circuit by switching parallel impedances in and out of the circuit while measuring voltages across the sensing component. The voltages are measured at at least two different phase angles that are determined by the calibration. Once voltages at different impedances and different phases are determined, the controller calculates a value of the electrical characteristic of the fluid by interpolating between lines of fixed capacitance or resistance.

Claims

1. A system for measuring an electrical characteristic of a fluid by separating a first orthogonal component of a signal change of a measurement signal and a second orthogonal component of the signal change of the measurement signal, where the first orthogonal component is due to a change in resistance across a sensor and the second orthogonal component is due to a change in capacitance across the sensor, the system comprising:

an array of components including the sensor;

a mixer that mixes the measurement signal with a first phase signal and a second phase signal, the mixer outputting a first mixed signal related to the first phase signal and a second mixed signal related to the second phase signal; and

a controller that is configured to

receive a signal indicative of the first mixed signal and the second mixed signal;

control the array of components to cause the signal change;

adjust the first phase signal and the second phase signal such that when there is a change in the first orthogonal component, the first mixed signal is increased and the second mixed signal is reduced;

control the array of components to cause additional signal changes;

receive a plurality of mixed signals indicative of the additional signal changes at the first phase and the second phase;

determine the electrical characteristic of the fluid based on the plurality of mixed signals.

2. The system of claim 1, wherein the electrical characteristic of the fluid is a dielectric constant and a conductivity of the fluid.

3. The system of claim 1, wherein the controller is further configured to identify measures that are related to a dielectric constant and a conductivity of the fluid based on the plurality of mixed signals.

4. The system of claim 1, wherein the controller is further configured to measure a resistance and reactance of the sensor based on the plurality of mixed signals.

5. The system of claim 1, further comprising a phase shifter connected to the mixer, the phase shifter configured to output and adjust the first phase signal and the second phase signal based on an adjustment signal from the controller.

6. The system of claim 5, wherein the controller is further configured to:

perform a calibration of the first phase signal and the second phase signal before determining the electrical characteristic of the sensor, wherein, during calibration, the controller is configured to

measure, at a first calibration impedance, a first calibration signal when the first phase signal is input to the mixer and a second calibration signal when the second phase signal is input to the mixer;

measure, at a second calibration impedance, a third calibration signal when the first phase signal is input to the mixer and a fourth calibration signal when the second phase signal is input to the mixer; and

adjust the first phase signal and the second phase signal based on the first calibration signal, the second calibration signal, the third calibration signal, and the fourth calibration signal.

7. The system of claim 1, wherein the array of components includes a plurality of resistors.

8. The system of claim 1, wherein the array of components includes at least one capacitor, at least one resistor, and at least one blank switch.

9. The system of claim 1, further comprising a switchable array of capacitors in a series-type connection connected to the array of components.

10. The system of claim 9, further comprising a switchable array of inductors in a series-type connection connected to the array of components.

11. The system of claim 10, further comprising an offset inductor in a series-type connection connected between the array of inductors and the array of capacitors.

12. A method of measuring an electrical characteristic of a fluid with a measuring circuit that includes a sensing node, a sensor switchably connected to the sensing node, and an array of components switchably connected to the sensing node, and a controller, the method comprising:

mixing a signal indicative of a voltage at the sensing node at a first configuration of the array of components with a first phase signal and a second phase signal to create a first set of reference signals;

mixing the signal at a second configuration of the array of components with the first phase signal and the second phase signal to create a second set of reference signals;

adjusting the first phase signal and the second phase signal until a relationship between the first set of reference signals and the second set of reference signals satisfies a condition;

setting a plurality of configurations of the array of components;

mixing the signal with the adjusted first phase signal and the adjusted second phase signal at each of the plurality of configurations of the array of components to create a plurality of sets of reference signals;

mixing the signal with the adjusted first phase signal and the adjusted second phase signal with the sensor connected to the sensing node to create a set of measurement voltages;

determining the electrical characteristic of the fluid based on a relationship between the plurality of sets of reference signals and the set of measurement voltages.

13. The method of claim 12, wherein determining the electrical characteristic of the fluid includes identifying measures that are related to the dielectric constant and the conductivity of the fluid based on the relationship between the plurality of sets of reference signals and the set of measurement voltages.

14. The method of claim 12, wherein determining the electrical characteristic of the fluid includes determining a resistance and a reactive impedance of the sensor based on the plurality of sets of reference signals and the set of measurement voltages.

15. The method of claim 12, wherein adjusting the first phase and the second phase until a relationship between the first set of reference signals and the second set of reference signals satisfies a condition includes determining when a voltage change between the first set of reference signals and the second set of reference signals indicates a resistance change orthogonal to a capacitance change.

16. The method of claim 12, wherein adjusting the first phase and the second phase until a relationship between the first set of reference signals and the second set of reference signals satisfies a condition includes determining a slope of a line extending between the first set of calibration voltages and the second set of calibration voltages.

17. The method of claim 16, wherein the relationship is having a line between the first set of calibration voltages and the second set of calibration voltages with a slope approximately equal to −

1.

18. The method of claim 12, further comprising:

mixing the signal at a third configuration of the array of components with the first phase signal and the second phase signal to create a third set of reference signals;

mixing the signal at a fourth configuration of the array of components with the first phase signal and the second phase signal to create a fourth set of reference signals;

mixing the signal at a fifth configuration of the array of components with the first phase signal and the second phase signal to create a fifth set of reference signals;

mixing the signal at a sixth configuration of the array of components with the first phase signal and the second phase signal to create a sixth set of reference signals; and

determining the electrical characteristic of the fluid by comparing a difference in value of the set of sensor voltages with the third set of reference signals, the fourth set of reference signals, the fifth set of reference signals, and the sixth set of reference signals.

19. The system of claim 18, wherein determining the electrical characteristic of the fluid by comparing a difference in value of the set of sensor voltages with the third set of reference signals, the fourth set of reference signals, the fifth set of reference signals, and the sixth set of reference signals includes

determining a first line of fixed capacitance between the third set of reference signals and the fourth set of reference signals;

determining a second line of fixed capacitance between the fifth set of reference signals and the sixth set of reference signals; and

determining a capacitance of the sensor by interpolating between the first line of fixed capacitance and the second line of fixed capacitance.

20. A system for measuring an electrical characteristic of a fluid, the system comprising:

a sensing node;

a sensor connected, via a switching array, to the sensing node;

an array of components connected, via the switching array, to the sensing node, the array of components including a plurality of impedances;

a monitoring circuit connected to the sensing node, the monitoring circuit configured to input a plurality of signals at a plurality of phases and output a signal related to a measurement signal at the sensing node; and

a controller connected to the switching array and the monitoring circuit, the controller configured to

receive the plurality of signals,

set a first phase and a second phase of an input signal to the monitoring circuit;

measure, at a first calibration impedance of the plurality of impedances, a first calibration voltage at the first phase and a second calibration voltage at the second phase;

measure, at a second calibration impedance of the plurality of impedances, a third calibration voltage at the first phase and a fourth calibration voltage at the second phase;

adjust the first phase and the second phase until a relationship between the first calibration voltage, the second calibration voltage, the third calibration voltage, and the fourth calibration voltage satisfies a condition;

adjust the plurality of impedances by controlling the switching array to connect at least one component of the array of components to the sensing node in a parallel-type connection,

determine a first set of reference signals based on the signal when the switching array is configured to couple a first measuring impedance of the plurality of impedances to the sensing node;

determine a second set of reference signals based on the signal when the switching array is configured to couple a second measuring impedance of the plurality of impedances to the sensing node;

determine a set of sensor voltages based on the signal when the switching array is configured to couple the sensor to the sensing node, and

determine an electrical characteristic of the sensor based on the first set of reference signals, the second set of reference signals, and the set of sensor voltages.