Wetting current diagnostics

• US 9,465,075 B2
• Filed: 08/29/2014
• Issued: 10/11/2016
• Est. Priority Date: 08/29/2014
• Status: Active Grant

• Current Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Original Assignee: Freescale Semiconductor, Inc. (NXP Semiconductors NV)
• Inventors: Edwards, William E., Andresen, Anthony F.
• Primary Examiner(s): NGUYEN, VINH P
• Application Number:
  US14/473,799
• Publication Number:
  US 20160061898A1
• Time in Patent Office: 774 Days
• US Class Current: 1/1
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

A method of providing wetting current diagnostics for a load control switch includes changing test switch settings of a detection circuit from an operational configuration to a testing configuration. The test switch settings specify respective states of first and second test switches of the detection circuit. The first and second test switches are connected to a node of the detection circuit through which, in the operational configuration, a wetting current for the load control switch flows. The method includes determining whether a voltage at the node becomes no longer indicative of the operational configuration as a result of the changed test switch settings, returning the test switch settings to the operational configuration, and providing a wetting current fault indication if the voltage at the node fails to return to a level indicative of the operational configuration after returning the test switch settings to the operational configuration.

Claims

1. A method of providing wetting current diagnostics for a load control switch, the method comprising:

changing test switch settings of a detection circuit from an operational configuration to a testing configuration, the test switch settings specifying respective states of first and second test switches of the detection circuit, the first and second test switches being connected to a node of the detection circuit through which, in the operational configuration, a wetting current for the load control switch flows;

determining whether a voltage at the node becomes no longer indicative of the operational configuration as a result of the changed test switch settings;

returning the test switch settings to the operational configuration; and

providing a wetting current fault indication if the voltage at the node fails to return to a level indicative of the operational configuration after returning the test switch settings to the operational configuration.

2. The method of claim 1, wherein the first and second test switches selectively couple the node to either a first reference voltage or a second reference voltage in the operational configuration or the testing configuration, respectively.

3. The method of claim 2, further comprising providing a fault indication of a short to the first reference voltage if the voltage remains indicative of the operational configuration in response to the changed test switch settings.

4. The method of claim 2, wherein the node is connected to the first reference voltage via the first test switch in the operational configuration to support the wetting current.

5. The method of claim 4, wherein the first reference voltage is ground.

6. The method of claim 1, wherein the respective states of the first and second test switches specified via the test switch settings in the testing configuration are reversed from the respective states specified via the test switch settings in the operational configuration.

7. The method of claim 1, further comprising, before returning the test switch settings to the operational configuration, and after determining whether the voltage at the node becomes no longer indicative of the operational configuration:

updating the test switch settings of the first and second test switches to a further test configuration in which both of the first and second test switches are open; and

providing a leakage fault indication if the voltage fails to remain not indicative of the operational configuration.

8. The method of claim 1, wherein a comparator of the detection circuit is used to determine whether the voltage becomes no longer indicative of the operational configuration.

9. The method of claim 8, wherein the comparator is coupled to the node to determine the state of the load control switch during the operational configuration.

10. A method of providing wetting current diagnostics for a normally open load control switch, the method comprising:

changing test switch settings of a detection circuit from an operational configuration to a testing configuration, the test switch settings specifying respective states of first and second test switches of the detection circuit, the first and second test switches being connected to a node of the detection circuit through which, in the operational configuration, a wetting current for the load control switch flows when the normally open load control switch is closed;

determining, with a comparator of the detection circuit coupled to the node to detect a state of the normally open load control switch in the operational configuration, whether a voltage at the node becomes no longer indicative of the operational configuration as a result of the changed test switch settings;

returning the test switch settings to the operational configuration; and

providing a wetting current fault indication if the comparator determines that the voltage at the node fails to return to a level indicative of the operational configuration after returning the test switch settings to the operational configuration.

11. The method of claim 10, wherein the first and second test switches selectively couple the node to either a first reference voltage or a second reference voltage in the operational configuration or the testing configuration, respectively.

12. The method of claim 11, further comprising providing a fault indication of a short to the first reference voltage if the voltage remains indicative of the operational configuration in response to the changed test switch settings.

13. The method of claim 10, wherein the respective states of the first and second test switches specified via the test switch settings in the testing configuration are reversed from the respective states specified via the test switch settings in the operational configuration.

14. The method of claim 10, further comprising, before returning the test switch settings to the operational configuration, and after determining whether the voltage at the node becomes no longer indicative of the operational configuration:

updating the test switch settings of the first and second test switches to a further test configuration in which both of the first and second test switches are open; and

providing a leakage fault indication if the voltage fails to remain not indicative of the operational configuration.

15. A switch detection unit for a load control switch, the switch detection unit comprising:

a comparator having an input terminal at a node through which a wetting current flows to reach the load control switch;

first and second test switches connected to the node to selectively couple the node to first and second reference voltages, respectively;

a controller configured to provide control signaling to the first and second switches, the control signaling being configured to change test switch settings from an operational configuration to a testing configuration, and being further configured to return the test switch settings to the operational configuration;

wherein, in the operational configuration, the first test switch is closed and the second test switch is open to support flow of the wetting current through the load control switch when the load control switch is closed;

wherein, in the testing configuration, the first test switch is open and the second test switch is closed.

16. The switch detection unit of claim 15, wherein the control signaling is further configured to update the test switch settings to a further testing configuration in which both of the first and second test switches are open.

17. The switch detection unit of claim 15, further comprising circuitry to establish a threshold voltage level at a further input terminal of the comparator.

18. The switch detection unit of claim 15, further comprising circuitry disposed in series with the first test switch between the first reference voltage and the node and configured to establish a level of the wetting current.

19. The switch detection unit of claim 15, wherein:

the controller is communicatively coupled to an output of the comparator and configured to provide a short fault indication and a wetting current fault indication;

the controller provides the short fault indication if the comparator determines that a voltage at the node remains indicative of the operational configuration after the control signaling changes the test switch settings to the testing configuration; and

the controller provides the wetting current fault indication if the comparator determines that the voltage at the node fails to return to a level indicative of the operational configuration after the control signaling returns the test switch settings to the operational configuration.

20. The switch detection unit of claim 19, wherein the controller provides a leakage fault indication if the voltage fails to remain not indicative of the operational configuration after the control signaling updates the test switch settings from the first-named testing configuration to a further testing configuration in which both of the first and second test switches are open.